ITAC Assessment: SD0370
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ITAC Assessment: SD0370
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Assessment Year 2005
Principal Product Stainless steel wire
NAICS 331110: Iron and Steel Mills and Ferroalloy Manufacturing
SIC 3315: Steel Wiredrawing and Steel Nails and Spikes
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 105,000
ft2
Annual Production 4,800
ton
Production Hrs. Annual 6,120
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $259,612 2,853,039
kWh
Electricity Demand $60,626 6,277
kW-mo/yr
Natural Gas $119,657 16,007
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $87,132 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings
01 2.2425: Use flue gases to heat process or service water $19,420 $28,950 - - $19,420
-
MMBtu
-
02 2.1311: Replace electrically-operated equipment with fossil fuel equipment $17,581 $22,500 $20,049
220,320
kWh
$4,143
-
kW-mo/yr
$(-6,611.0)
-
MMBtu
-
03 2.2614: Use cooling tower or economizer to replace chiller cooling $13,916 $25,000 $13,101
143,967
kWh
$815
-
kW-mo/yr
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,267 $160 $4,367
47,986
kWh
$900
-
kW-mo/yr
- -
05 2.2514: Cover open tanks $4,121 $1,428 - - $4,121
-
MMBtu
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $14,731 $24,510 $12,209
134,163
kWh
$2,522
-
kW-mo/yr
- -
07 3.5315: Lease / purchase baler; sell cardboard to recycler $12,096 $17,000 - - - $12,096
-
lb
TOTAL RECOMMENDED $87,132 $119,548 $49,726
546,436
kWh
$8,380
-
kW-mo/yr
$16,930
-
MMBtu
$12,096
-
lb
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs