ITAC Assessment: SD0368
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ITAC Assessment: SD0368
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Assessment Year 2005
Principal Product Sugar
NAICS 311314: Cane Sugar Manufacturing
SIC 2062: Cane Sugar Refining
Sales Range $50
M
to 100
M
# of Employees 250
Plant Area 600,000
ft2
Annual Production 1,400,000
ton
Production Hrs. Annual 3,696
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Natural Gas $359,170 601,421
MMBtu
Fuel Oil #2 $178,551 31,665
MMBtu
Coal $1,873,185 702,822
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,138,884 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings By-product Production Savings Increase in Production Savings
01 2.2135: Repair and eliminate steam leaks $85,079 $99,260 - $85,079
-
MMBtu
- - - -
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $82,308 $130,000 $82,308
1,704,091
kWh
- - - - -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $49,689 $30,500 $49,689
1,028,768
kWh
- - - - -
04 2.2113: Repair or replace steam traps $41,386 $11,940 - $41,386
-
MMBtu
- - - -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $39,379 $59,781 $39,379
815,305
kWh
- - - - -
06 2.2136: Install / repair insulation on steam lines $5,259 $4,056 - $5,259
-
MMBtu
- - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $6,660 $13,282 $6,660
137,889
kWh
- - - - -
08 3.5317: Sell / offer by-product as animal feed $539,275 $68,000 - - - - $539,275 -
09 3.1182: Make a new by-product $194,263 $172,000 - - - - - $194,263
10 3.6193: Install equipment (eg compactor) to reduce disposal costs $15,102 $20,000 - - $15,102
-
lb
- - -
11 4.445: Install equipment to move product $80,484 $5,965 - - - $80,484 - -
TOTAL RECOMMENDED $1,138,884 $614,784 $178,036
3,686,053
kWh
$131,724
-
MMBtu
$15,102
-
lb
$80,484 $539,275 $194,263
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings By-product Production Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs