ITAC Assessment: SD0363
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ITAC Assessment: SD0363
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Assessment Year 2005
Principal Product Wire and Construction Nails
NAICS 332613: Spring Manufacturing
SIC 3315: Steel Wiredrawing and Steel Nails and Spikes
Sales Range $10
M
to 50
M
# of Employees 80
Plant Area 80,000
ft2
Annual Production 25,000
ton
Production Hrs. Annual 6,600
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $525,734 8,739,812
kWh
Electricity Demand $108,165 23,078
kW-mo/yr
Natural Gas $177,383 28,991
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $294,860 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $26,090

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings One-time Revenue or Avoided Cost Savings
01 2.2121: Increase amount of condensate returned $9,477 $17,705 - - $9,477
-
MMBtu
- -
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,125 $9,250 $4,487
74,540
kWh
$638
-
kW-mo/yr
- - -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,335 $12,575 $5,335
88,625
kWh
- - - -
04 2.2511: Insulate bare equipment $4,442 $8,400 - - $4,442
-
MMBtu
- -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,107 $4,600 $2,107
34,997
kWh
- - - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,580 $640 $1,385
22,995
kWh
$195
-
kW-mo/yr
- - -
07 2.4235: Remove or close off unneeded compressed air lines $1,445 $230 $1,445
23,991
kWh
- - - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $26,090 $31,655 $23,210
337,709
kWh
$2,880
-
kW-mo/yr
- - -
09 3.5212: Regrind, reuse, or sell scrap plastic parts $229,203 $92,000 $(-898.0)
(-14,920)
kWh
$(-2,099.0)
-
kW-mo/yr
- $258,600
-
lb
$(-26,400.0)
10 3.6193: Install equipment (eg compactor) to reduce disposal costs $10,056 $18,500 - - - $10,056
-
lb
-
TOTAL RECOMMENDED $294,860 $195,555 $37,071
567,937
kWh
$1,614
-
kW-mo/yr
$13,919
-
MMBtu
$268,656
-
lb
$(-26,400.0)
TOTAL IMPLEMENTED $26,090 $31,655 $23,210
337,709
kWh
$2,880
-
kW-mo/yr
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs