ITAC Assessment: SD0359
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ITAC Assessment: SD0359
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Assessment Year 2005
Principal Product Plastic injection molding
NAICS 333249: Other Industrial Machinery Manufacturing
SIC 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 125,000
ft2
Annual Production 500,000
pieces
Production Hrs. Annual 8,568
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $530,515 7,829,892
kWh
Electricity Demand $146,829 16,289
kW-mo/yr
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $72,460 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $46,298

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Solid Waste (non-haz) Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $10,184 $24,750 $10,184
150,206
kWh
- - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,898 $600 $8,342
123,105
kWh
$1,556
-
kW-mo/yr
- -
03 2.3131: Reschedule plant operations or reduce load to avoid peaks $6,830 - - - $6,830 -
04 2.3131: Reschedule plant operations or reduce load to avoid peaks $6,400 - - - $6,400 -
05 2.4323: Use optimum size and capacity equipment $4,599 $1,388 $3,410
50,291
kWh
$1,189
-
kW-mo/yr
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $23,417 $59,829 $18,759
276,678
kWh
$4,658
-
kW-mo/yr
- -
07 2.7145: Install skylights $1,046 $800 $1,046
15,422
kWh
- - -
08 2.7135: Install occupancy sensors $102 $100 $102
1,500
kWh
- - -
09 3.5217: Reuse / recycle/ sell paper products $8,102 - - - - $8,102
-
lb
10 3.5212: Regrind, reuse, or sell scrap plastic parts $1,882 - - - - $1,882
-
lb
TOTAL RECOMMENDED $72,460 $87,467 $41,843
617,202
kWh
$7,403
-
kW-mo/yr
$13,230 $9,984
-
lb
TOTAL IMPLEMENTED $46,298 $61,917 $30,613
451,574
kWh
$7,403
-
kW-mo/yr
$6,400 $1,882
-
lb
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs