| Assessment Year | 2003 |
|---|---|
| Principal Product | plastic and rubber products |
| NAICS | 326291: Rubber Product Manufacturing for Mechanical Use |
| SIC | 3061: Molded, Extruded, and Lathe-Cut Mechanical Rubber Goods |
| Sales Range | $50 M to 100M |
| # of Employees | 600 |
| Plant Area |
290,000
ft2
|
| Annual Production | 500,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | California |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,397,224 | 12,950,491 |
kWh
|
$0.11 |
| Electricity Demand | $412,086 | 34,564 |
kW-mo/yr
|
$11.92 |
| Natural Gas | $509,451 | 71,836 |
MMBtu
|
$7.09 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $639,009 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $263,736 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Solid Waste (haz) Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $81,424 | $31,100 |
$67,919
629,465
kWh
|
$13,505
-
kW-mo/yr
|
- | - | - | - | - | |
| 02 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $70,391 | $78,000 |
$48,264
447,300
kWh
|
$36,559
-
kW-mo/yr
|
$(-14,432.0)
-
MMBtu
|
- | - | - | - | |
| 03 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $31,150 | $14,100 |
$28,051
259,974
kWh
|
$3,099
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 2.6218: Turn off equipment when not in use | $29,977 | $1,515 |
$14,243
132,000
kWh
|
$15,734
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.2113: Repair or replace steam traps | $22,467 | $9,950 | - | - |
$22,467
-
MMBtu
|
- | - | - | - | |
| 06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $22,675 | $10,950 |
$18,575
172,154
kWh
|
$4,100
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.4321: Upgrade obsolete equipment | $14,674 | $160 |
$12,016
111,360
kWh
|
$2,658
-
kW-mo/yr
|
- | - | - | - | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $13,816 | - |
$11,313
104,850
kWh
|
$2,503
-
kW-mo/yr
|
- | - | - | - | - | |
| 09 | 2.2135: Repair and eliminate steam leaks | $7,163 | $6,600 | - | - |
$7,163
-
MMBtu
|
- | - | - | - | |
| 10 | 2.6218: Turn off equipment when not in use | $11,780 | $1,550 |
$6,440
59,680
kWh
|
$5,340
-
kW-mo/yr
|
- | - | - | - | - | |
| 11 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $10,312 | $240 |
$8,446
78,286
kWh
|
$1,866
-
kW-mo/yr
|
- | - | - | - | - | |
| 12 | 2.7145: Install skylights | $8,457 | $23,000 |
$4,489
41,602
kWh
|
$3,968
-
kW-mo/yr
|
- | - | - | - | - | |
| 13 | 2.6218: Turn off equipment when not in use | $3,005 | $1,500 |
$1,932
17,904
kWh
|
$1,073
-
kW-mo/yr
|
- | - | - | - | - | |
| 14 | 2.7135: Install occupancy sensors | $2,734 | $750 |
$898
8,320
kWh
|
$1,836
-
kW-mo/yr
|
- | - | - | - | - | |
| 15 | 2.2153: Close off unneeded steam lines | $2,248 | $1,350 | - | - |
$2,248
-
MMBtu
|
- | - | - | - | |
| 16 | 3.1192: Reduce scrap production | $222,070 | $9,000 | - | - | - | - |
$10,070
-
lb
|
$212,000 | - | |
| 17 | 3.1192: Reduce scrap production | $52,500 | $15,360 | - | - | - | - | - | - | $52,500 | |
| 18 | 3.1192: Reduce scrap production | $30,000 | $1,400 | - | - | - | - | - | $30,000 | - | |
| 19 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $2,166 | - | - | - | - |
$2,166
-
lb
|
- | - | - | |
| TOTAL RECOMMENDED | $639,009 | $206,525 |
$222,586
2,062,895
kWh
|
$92,241
-
kW-mo/yr
|
$17,446
-
MMBtu
|
$2,166
-
lb
|
$10,070
-
lb
|
$242,000 | $52,500 | ||
| TOTAL IMPLEMENTED | $263,736 | $23,350 |
$8,372
77,584
kWh
|
$6,413
-
kW-mo/yr
|
$24,715
-
MMBtu
|
$2,166
-
lb
|
$10,070
-
lb
|
$212,000 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Solid Waste (haz) Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs