ITAC Assessment: SD0315
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ITAC Assessment: SD0315
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Assessment Year 2003
Principal Product O rings
NAICS 339991: Gasket, Packing, and Sealing Device Manufacturing
SIC 3053: Gaskets, Packing, and Sealing Devices
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 35,000
ft2
Annual Production 6,000,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $435,041 3,823,861
kWh
Electricity Demand $125,190 9,192
kW-mo/yr
Electricity Fees $9,308 -
Natural Gas $489 54
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $229,412 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $96,437

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
01 2.1311: Replace electrically-operated equipment with fossil fuel equipment $85,538 $80,000 $82,303
715,680
kWh
$23,725
-
kW-mo/yr
$(-20,490.0)
-
MMBtu
- -
02 2.2522: Isolate hot or cold equipment $30,227 $5,000 $8,479
73,728
kWh
$21,748
-
kW-mo/yr
- - -
03 4.652: Replace existing equipment with more suitable substitutes $10,751 $56 $8,280
72,000
kWh
$2,471
-
kW-mo/yr
- - -
04 2.7145: Install skylights $5,396 $12,000 n/a $2,760
24,000
kWh
$2,636
-
kW-mo/yr
- - -
05 2.6218: Turn off equipment when not in use $4,250 - $4,250
36,958
kWh
- - - -
06 3.7311: Maintain machines to reduce leaks $3,021 $320 $2,439
21,210
kWh
$582
-
kW-mo/yr
- - -
07 2.7144: Install spectral reflectors / delamp $2,397 $1,800 $1,935
16,836
kWh
$462
-
kW-mo/yr
- - -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,132 $3,500 $1,904
16,549
kWh
$228
-
kW-mo/yr
- - -
09 2.7135: Install occupancy sensors $1,174 $600 $1,174
10,206
kWh
- - - -
10 2.4231: Reduce the pressure of compressed air to the minimum required $1,130 - $913
7,939
kWh
$217
-
kW-mo/yr
- - -
11 3.6193: Install equipment (eg compactor) to reduce disposal costs $6,396 $10,000 - - - - $6,396
12 4.652: Replace existing equipment with more suitable substitutes $77,000 $40,000 - - - $77,000 -
TOTAL RECOMMENDED $229,412 $153,276 $114,437
995,106
kWh
$52,069
-
kW-mo/yr
$(-20,490.0)
-
MMBtu
$77,000 $6,396
TOTAL IMPLEMENTED $96,437 $44,156 $16,521
143,652
kWh
$2,916
-
kW-mo/yr
- $77,000 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs