ITAC Assessment: SD0310
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ITAC Assessment: SD0310
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Assessment Year 2002
Principal Product Aluminum Extrusion
NAICS 331318: Other Aluminum Rolling, Drawing, and Extruding
SIC 3354: Aluminum Extruded Products
Sales Range $10
M
to 50
M
# of Employees 80
Plant Area 65,000
ft2
Annual Production 17,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $403,156 3,830,247
kWh
Electricity Fees $96,089 -
Natural Gas $264,738 39,377
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $459,816 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $19,445

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (haz) Savings Administrative Changes Savings
01 2.3414: Burn waste to produce steam to drive a steam turbine generator set and use steam exhaust for heat $374,073 $1,142,500 $299,107
2,285,000
kWh
$74,966
-
kW-mo/yr
- -
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $23,480 $14,000 $20,281
195,387
kWh
$3,199
-
kW-mo/yr
- -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $10,693 $16,000 $5,977
57,580
kWh
$4,716
-
kW-mo/yr
- -
04 2.7135: Install occupancy sensors $9,894 $3,000 $3,503
33,750
kWh
$6,391
-
kW-mo/yr
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,878 $280 $7,817
75,288
kWh
$2,061
-
kW-mo/yr
- -
06 2.4231: Reduce the pressure of compressed air to the minimum required $7,797 - $6,200
59,739
kWh
$1,597
-
kW-mo/yr
- -
07 2.4239: Eliminate or reduce compressed air usage $6,916 $2,000 $6,916
66,726
kWh
- - -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,515 $4,000 $2,174
20,947
kWh
$341
-
kW-mo/yr
- -
09 2.7133: Use separate switches on perimeter lighting which may be turned off when natural light is available $1,770 - $1,401
1,350
kWh
$369
-
kW-mo/yr
- -
10 3.3131: Use evaporation to concentrate material $10,000 $15,000 - - $10,000
-
lb
-
11 3.6193: Install equipment (eg compactor) to reduce disposal costs $2,800 $5,000 - - - $2,800
TOTAL RECOMMENDED $459,816 $1,201,780 $353,376
2,795,767
kWh
$93,640
-
kW-mo/yr
$10,000
-
lb
$2,800
TOTAL IMPLEMENTED $19,445 $280 $15,418
136,377
kWh
$4,027
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (haz) Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs