| Assessment Year | 2001 |
|---|---|
| Principal Product | Automobile wheels |
| NAICS |
n/a
|
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $100 M to 500M |
| # of Employees | 350 |
| Plant Area |
2,500,000
ft2
|
| Annual Production | 3,259,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | California |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,368,382 | 29,998,852 |
kWh
|
$0.046 |
| Electricity Demand | $532,691 | 54,264 |
kW-mo/yr
|
$9.82 |
| Electricity Fees | $9,587 | - |
|
- |
| Natural Gas | $5,780,704 | 711,603 |
MMBtu
|
$8.12 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $8,522,336 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $173,115 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Solid Waste (haz) Savings | Personnel Changes Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2424: Use heat in flue gases to preheat products or materials | $2,980,189 | $2,980,189 | - | - |
$1,887,919
-
MMBtu
|
- |
$1,233,270
-
lb
|
$(-108,000.0) | $(-33,000.0) | - | |
| 02 | 2.6218: Turn off equipment when not in use | $5,953 | $190 |
$5,953
130,550
kWh
|
- | - | - | - | - | - | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $103,026 | $8,000 |
$89,153
1,955,117
kWh
|
$26,373
-
kW-mo/yr
|
- | - | - | $(-12,500.0) | - | - | |
| 04 | 2.6222: Use drying oven (batch type) on alternate days or other optimum schedule to run equipment with full loads | $6,804 | $3,550 |
$6,804
149,200
kWh
|
- | - | - | - | - | - | - | |
| 05 | 2.4322: Use or replace with energy efficient substitutes | $2,312 | $2,000 |
$1,431
31,389
kWh
|
$881
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 06 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $33,122 | $55,000 |
$12,166
266,800
kWh
|
$20,956
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 07 | 2.2525: Eliminate cooling of process streams which subsequently must be heated and vice versa | $55,555 | $10,000 | - | - |
$55,555
-
MMBtu
|
- | - | - | - | - | |
| 08 | 2.4239: Eliminate or reduce compressed air usage | $83,687 | $110,000 |
$58,494
1,282,769
kWh
|
$25,193
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 09 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $3,108 | $8,000 |
$2,557
56,070
kWh
|
$551
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 10 | 2.4239: Eliminate or reduce compressed air usage | $348,473 | $150,000 |
$243,566
5,341,360
kWh
|
$104,907
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 11 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $1,832,890 | $1,400,000 | - | - | - | - |
$1,819,890
-
lb
|
- | $13,000 | - | |
| 12 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $5,600 | $500 | - | - | - | - | - | - | - | $5,600 | |
| 13 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $21,020 | $20,000 | - | - | - | - | - | - | - | $21,020 | |
| 14 | 3.6112: Use filter and drying oven to reduce sludge volume | $2,925 | $1,500 | - | - | - | - | - | - | - | $2,925 | |
| 15 | 3.3131: Use evaporation to concentrate material | $13,681 | $3,000 | - | - | - |
$13,681
-
gal
|
- | - | - | - | |
| 16 | 4.652: Replace existing equipment with more suitable substitutes | $3,022,214 | $480,000 | - | - | - | - | - | - | $(-180,000.0) | $3,202,214 | |
| 17 | 4.821: Pay bills on time to avoid late fees | $1,777 | - | - | - | - | - | - | - | - | $1,777 | |
| TOTAL RECOMMENDED | $8,522,336 | $5,231,929 |
$420,124
9,213,255
kWh
|
$178,861
-
kW-mo/yr
|
$1,943,474
-
MMBtu
|
$13,681
-
gal
|
$3,053,160
-
lb
|
$(-120,500.0) | $(-200,000.0) | $3,233,536 | ||
| TOTAL IMPLEMENTED | $173,115 | $21,740 |
$101,910
2,234,867
kWh
|
$26,373
-
kW-mo/yr
|
$55,555
-
MMBtu
|
- | - | $(-12,500.0) | - | $1,777 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Solid Waste (haz) Savings | Personnel Changes Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs