ITAC Assessment: SD0280
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ITAC Assessment: SD0280
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Assessment Year 2001
Principal Product Investment casting
NAICS
n/a
SIC 3324: Steel Investment Foundries
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 150,000
ft2
Annual Production 4,200,000
lb
Production Hrs. Annual 4,675
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $337,934 5,364,409
kWh
Electricity Demand $112,916 16,722
kW-mo/yr
Electricity Fees $5,028 -
Natural Gas $129,249 17,585
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $221,151 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $5,141

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
01 2.2424: Use heat in flue gases to preheat products or materials $38,808 $51,000 $38,808
616,000
kWh
- - - - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,141 $200 $4,032
63,997
kWh
$1,109
-
kW-mo/yr
- - - -
03 2.7145: Install skylights $3,574 $11,000 $2,008
31,878
kWh
$1,566
-
kW-mo/yr
- - - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $794 - $531
8,428
kWh
$263
-
kW-mo/yr
- - - -
05 2.4322: Use or replace with energy efficient substitutes $6,537 $5,000 $4,777
75,831
kWh
$1,760
-
kW-mo/yr
- - - -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $13,928 $18,000 $10,924
173,394
kWh
$3,004
-
kW-mo/yr
- - - -
07 2.2525: Eliminate cooling of process streams which subsequently must be heated and vice versa $16,954 $30,000 $16,954
269,105
kWh
- - - - -
08 3.6193: Install equipment (eg compactor) to reduce disposal costs $4,540 $15,000 - - - - $(-300.0) $4,840
09 3.5222: Use sand for other purposes (eg construction fill, cover for municipal landfills) $41,000 - - - - - - $41,000
10 3.5311: Recover and reuse waste material $34,600 $75,000 - - $63,000
-
lb
$(-26,400.0) $(-2,000.0) -
11 4.652: Replace existing equipment with more suitable substitutes $42,075 $50,000 - - - $42,075 - -
12 4.211: Consider use / purchase of bulk materials where possible $13,200 $35,000 - - - $13,200 - -
TOTAL RECOMMENDED $221,151 $290,200 $78,034
1,238,633
kWh
$7,702
-
kW-mo/yr
$63,000
-
lb
$28,875 $(-2,300.0) $45,840
TOTAL IMPLEMENTED $5,141 $200 $4,032
63,997
kWh
$1,109
-
kW-mo/yr
- - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs