| Assessment Year | 2001 |
|---|---|
| Principal Product | Aluminum forgings |
| NAICS |
n/a
|
| SIC | 3463: Nonferrous Forgings |
| Sales Range | $50 M to 100M |
| # of Employees | 210 |
| Plant Area |
250,000
ft2
|
| Annual Production | 6,000,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | California |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $698,130 | 12,957,410 |
kWh
|
$0.054 |
| Electricity Demand | $49,231 | 48,814 |
kW-mo/yr
|
$1.01 |
| Electricity Fees | $29,500 | - |
|
- |
| Natural Gas | $868,736 | 157,395 |
MMBtu
|
$5.52 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,086,319 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $355,449 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $27,073 | $1,400 |
$26,255
486,206
kWh
|
$818
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $1,923 | $3,500 |
$1,893
35,053
kWh
|
$30
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $155,224 | $451,000 |
$147,484
2,731,183
kWh
|
$7,740
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.2414: Use waste heat from hot flue gases to preheat | $46,505 | $45,000 | - | - |
$46,505
-
MMBtu
|
- | - | - | |
| 05 | 2.4322: Use or replace with energy efficient substitutes | $2,287 | $3,400 |
$2,191
40,582
kWh
|
$96
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.1131: Repair faulty insulation in furnaces, boilers, etc | $5,667 | $1,000 | - | - |
$5,667
-
MMBtu
|
- | - | - | |
| 07 | 2.2525: Eliminate cooling of process streams which subsequently must be heated and vice versa | $36,592 | $20,000 | - | - |
$108,592
-
MMBtu
|
$(-72,000.0) | - | - | |
| 08 | 2.2437: Recover waste heat from equipment | $6,950 | $5,000 | - | - |
$6,950
-
MMBtu
|
- | - | - | |
| 09 | 2.4239: Eliminate or reduce compressed air usage | $540 | $1,500 |
$432
7,998
kWh
|
$108
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.3417: Use waste heat with a closed-cycle gas turbine-generator set to cogenerate electricity and heat | $466,185 | $5,112,000 |
$1,793,153
26,136,000
kWh
|
$43,996
-
kW-mo/yr
|
$(-1,934,148.0)
-
MMBtu
|
- | $563,184 | - | |
| 11 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $10,164 | $15,000 | - | - | - | - | $(-700.0) | $10,864 | |
| 12 | 3.4111: Use closed cycle process to minimize waste water production | $4,500 | $600 | - | - | - | - | - | $4,500 | |
| 13 | 4.652: Replace existing equipment with more suitable substitutes | $322,709 | $20,000 | - | - | - | - | - | $322,709 | |
| TOTAL RECOMMENDED | $1,086,319 | $5,679,400 |
$1,971,408
29,437,022
kWh
|
$52,788
-
kW-mo/yr
|
$(-1,766,434.0)
-
MMBtu
|
$(-72,000.0) | $562,484 | $338,073 | ||
| TOTAL IMPLEMENTED | $355,449 | $22,400 |
$26,255
486,206
kWh
|
$818
-
kW-mo/yr
|
$5,667
-
MMBtu
|
- | - | $322,709 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs