ITAC Assessment: SD0279
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ITAC Assessment: SD0279
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Assessment Year 2001
Principal Product Aluminum forgings
NAICS
n/a
SIC 3463: Nonferrous Forgings
Sales Range $50
M
to 100
M
# of Employees 210
Plant Area 250,000
ft2
Annual Production 6,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $698,130 12,957,410
kWh
Electricity Demand $49,231 48,814
kW-mo/yr
Electricity Fees $29,500 -
Natural Gas $868,736 157,395
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,086,319 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $355,449

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $27,073 $1,400 $26,255
486,206
kWh
$818
-
kW-mo/yr
- - - -
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,923 $3,500 $1,893
35,053
kWh
$30
-
kW-mo/yr
- - - -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $155,224 $451,000 $147,484
2,731,183
kWh
$7,740
-
kW-mo/yr
- - - -
04 2.2414: Use waste heat from hot flue gases to preheat $46,505 $45,000 - - $46,505
-
MMBtu
- - -
05 2.4322: Use or replace with energy efficient substitutes $2,287 $3,400 $2,191
40,582
kWh
$96
-
kW-mo/yr
- - - -
06 2.1131: Repair faulty insulation in furnaces, boilers, etc $5,667 $1,000 - - $5,667
-
MMBtu
- - -
07 2.2525: Eliminate cooling of process streams which subsequently must be heated and vice versa $36,592 $20,000 - - $108,592
-
MMBtu
$(-72,000.0) - -
08 2.2437: Recover waste heat from equipment $6,950 $5,000 - - $6,950
-
MMBtu
- - -
09 2.4239: Eliminate or reduce compressed air usage $540 $1,500 $432
7,998
kWh
$108
-
kW-mo/yr
- - - -
10 2.3417: Use waste heat with a closed-cycle gas turbine-generator set to cogenerate electricity and heat $466,185 $5,112,000 $1,793,153
26,136,000
kWh
$43,996
-
kW-mo/yr
$(-1,934,148.0)
-
MMBtu
- $563,184 -
11 3.6193: Install equipment (eg compactor) to reduce disposal costs $10,164 $15,000 - - - - $(-700.0) $10,864
12 3.4111: Use closed cycle process to minimize waste water production $4,500 $600 - - - - - $4,500
13 4.652: Replace existing equipment with more suitable substitutes $322,709 $20,000 - - - - - $322,709
TOTAL RECOMMENDED $1,086,319 $5,679,400 $1,971,408
29,437,022
kWh
$52,788
-
kW-mo/yr
$(-1,766,434.0)
-
MMBtu
$(-72,000.0) $562,484 $338,073
TOTAL IMPLEMENTED $355,449 $22,400 $26,255
486,206
kWh
$818
-
kW-mo/yr
$5,667
-
MMBtu
- - $322,709
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs