ITAC Assessment: SD0277
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ITAC Assessment: SD0277
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Assessment Year 2001
Principal Product Die cast fan housings
NAICS
n/a
SIC 3364: Nonferrous Die-Castings, Except Aluminum
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 70,000
ft2
Annual Production 2,900,000
lb
Production Hrs. Annual 4,200
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $220,508 2,787,538
kWh
Electricity Demand $89,409 8,327
kW-mo/yr
Electricity Fees $16,145 -
Natural Gas $138,757 27,263
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $510,298 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $27,061

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Personnel Changes Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $21,030 $1,720 $16,538
209,119
kWh
$4,492
-
kW-mo/yr
- - - - - -
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $40,552 $100,000 $30,000
379,271
kWh
$15,552
-
kW-mo/yr
- - - - $(-5,000.0) -
03 2.2437: Recover waste heat from equipment $11,030 $5,000 - - $11,030
-
MMBtu
- - - - -
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $930 $3,000 $779
9,847
kWh
$151
-
kW-mo/yr
- - - - - -
05 2.7145: Install skylights $12,773 $26,500 $5,416
68,477
kWh
$7,357
-
kW-mo/yr
- - - - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $1,765 $4,674 $1,089
13,766
kWh
$676
-
kW-mo/yr
- - - - - -
07 2.2511: Insulate bare equipment $3,648 $7,000 - - $3,648
-
MMBtu
- - - - -
08 3.5315: Lease / purchase baler; sell cardboard to recycler $3,680 $6,000 - - - - - - - $3,680
09 3.6193: Install equipment (eg compactor) to reduce disposal costs $1,947 $5,400 - - - - - - $100 $1,847
10 3.6112: Use filter and drying oven to reduce sludge volume $12,060 $20,000 - - - - - - $(-5,000.0) $17,060
11 3.4131: Minimize contamination of water before treatment $2,383 $2,000 - - - - $2,383
-
gal
- - -
12 3.4151: Minimize water usage $35,500 $15,000 - - - $35,500
-
Tgal
- - - -
13 4.445: Install equipment to move product $337,800 $640,000 - - - - - $352,800 $(-15,000.0) -
14 4.445: Install equipment to move product $25,200 $25,000 - - - - - $25,200 - -
TOTAL RECOMMENDED $510,298 $861,294 $53,822
680,480
kWh
$28,228
-
kW-mo/yr
$14,678
-
MMBtu
$35,500
-
Tgal
$2,383
-
gal
$378,000 $(-24,900.0) $22,587
TOTAL IMPLEMENTED $27,061 $10,720 $16,538
209,119
kWh
$4,492
-
kW-mo/yr
$3,648
-
MMBtu
- $2,383
-
gal
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Personnel Changes Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs