ITAC Assessment: SD0274
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ITAC Assessment: SD0274
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Assessment Year 2001
Principal Product Aluminum coiled sheets and welded tubing
NAICS
n/a
SIC 3353: Aluminum Sheet, Plate, and Foil
Sales Range $50
M
to 100
M
# of Employees 202
Plant Area 120,000
ft2
Annual Production 46,000,000
lb
Production Hrs. Annual 8,568
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,103,482 23,665,312
kWh
Electricity Demand $591,880 58,851
kW-mo/yr
Electricity Fees $7,176 -
Natural Gas $2,121,825 418,628
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $480,549 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $170,597

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
01 2.2414: Use waste heat from hot flue gases to preheat $126,144 $15,000 n/a - - $126,144
-
MMBtu
- - -
02 2.2424: Use heat in flue gases to preheat products or materials $37,083 $40,000 n/a - - $37,083
-
MMBtu
- - -
03 2.2437: Recover waste heat from equipment $48,575 $10,000 - - $48,575
-
MMBtu
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,911 $440 $6,090
130,689
kWh
$1,821
-
kW-mo/yr
- - - -
05 2.3137: Use power during off-peak periods $36,091 - - $36,091
-
kW-mo/yr
- - - -
06 2.7145: Install skylights $18,319 $50,000 $8,380
179,831
kWh
$9,939
-
kW-mo/yr
- - - -
07 2.7135: Install occupancy sensors $1,712 $1,000 $1,075
23,063
kWh
$637
-
kW-mo/yr
- - - -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,260 $8,000 $2,760
59,237
kWh
$500
-
kW-mo/yr
- - - -
09 2.2211: Use optimum temperature $4,364 - $4,364
93,639
kWh
- - - - -
10 2.4239: Eliminate or reduce compressed air usage $11,682 $2,300 $8,159
175,091
kWh
$3,523
-
kW-mo/yr
- - - -
11 3.4131: Minimize contamination of water before treatment $83,208 $2,000 - - - $83,208
-
gal
- -
12 3.6193: Install equipment (eg compactor) to reduce disposal costs $25,500 $20,000 - - - - $(-500.0) $26,000
13 4.821: Pay bills on time to avoid late fees $3,379 - - - - - $3,379 -
14 4.454: Modify startup/shutdown times $73,321 - - $73,321
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $480,549 $148,740 $30,828
661,550
kWh
$125,832
-
kW-mo/yr
$211,802
-
MMBtu
$83,208
-
gal
$2,879 $26,000
TOTAL IMPLEMENTED $170,597 $71,440 $19,909
427,222
kWh
$121,809
-
kW-mo/yr
- - $2,879 $26,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs