ITAC Assessment: SD0260
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ITAC Assessment: SD0260
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Assessment Year 2000
Principal Product Aluminum and Zinc die castings
NAICS
n/a
SIC 3363: Aluminum Die-Castings
Sales Range $10
M
to 50
M
# of Employees 80
Plant Area 40,000
ft2
Annual Production 2,500,000
lb
Production Hrs. Annual 6,120
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $123,767 1,878,957
kWh
Electricity Demand $97,266 6,192
kW-mo/yr
Electricity Fees $1,230 -
Natural Gas $141,732 24,462
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $102,437 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.1311: Replace electrically-operated equipment with fossil fuel equipment $23,150 $30,000 $7,799
118,113
kWh
$18,098
-
kW-mo/yr
$(-2,747.0)
-
MMBtu
- - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $10,624 $8,000 - - $10,624
-
MMBtu
- - -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,341 $1,326 - - $4,341
-
MMBtu
- - -
04 2.2628: Utilize a less expensive cooling method $1,824 $1,500 - - $1,824
-
MMBtu
- - -
05 2.2427: Use waste heat from hot flue gases to preheat incoming fluids $1,678 $400 $1,678
25,498
kWh
- - - - -
06 3.6193: Install equipment (eg compactor) to reduce disposal costs $6,528 $13,000 - - - $3,228
-
gal
- $3,300
07 3.4111: Use closed cycle process to minimize waste water production $45,000 $8,800 - - - - $45,000 -
08 3.6193: Install equipment (eg compactor) to reduce disposal costs $9,292 $11,000 - - - - $9,292 -
TOTAL RECOMMENDED $102,437 $74,026 $9,477
143,611
kWh
$18,098
-
kW-mo/yr
$14,042
-
MMBtu
$3,228
-
gal
$54,292 $3,300
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs