ITAC Assessment: SD0251
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ITAC Assessment: SD0251
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Assessment Year 2000
Principal Product Drill bushings
NAICS
n/a
SIC 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds
Sales Range $10
M
to 50
M
# of Employees 190
Plant Area 85,000
ft2
Annual Production 210,000
lb
Production Hrs. Annual 4,225
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $118,274 1,606,682
kWh
Electricity Demand $39,492 4,768
kW-mo/yr
Electricity Fees $723 -
Natural Gas $41,209 9,879
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $106,545 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $7,718

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
01 2.6218: Turn off equipment when not in use $9,187 $350 - - $9,187
-
MMBtu
- -
02 2.2511: Insulate bare equipment $4,966 $664 - - $4,966
-
MMBtu
- -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,693 $5,000 $3,720
50,703
kWh
$973
-
kW-mo/yr
- - -
04 2.2414: Use waste heat from hot flue gases to preheat $3,316 $5,000 - - $3,316
-
MMBtu
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,040 $200 $3,179
43,083
kWh
$861
-
kW-mo/yr
- - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $1,438 $1,438 $1,137
15,533
kWh
$301
-
kW-mo/yr
- - -
07 2.2425: Use flue gases to heat process or service water $1,315 $1,000 - - $1,315
-
MMBtu
- -
08 3.6193: Install equipment (eg compactor) to reduce disposal costs $2,240 $7,900 - - - - $2,240
09 4.652: Replace existing equipment with more suitable substitutes $75,350 $10,050 - - - $75,350 -
TOTAL RECOMMENDED $106,545 $31,602 $8,036
109,319
kWh
$2,135
-
kW-mo/yr
$18,784
-
MMBtu
$75,350 $2,240
TOTAL IMPLEMENTED $7,718 $9,538 $4,316
58,616
kWh
$1,162
-
kW-mo/yr
- - $2,240
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs