ITAC Assessment: SD0220
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ITAC Assessment: SD0220
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Assessment Year 1999
Principal Product Heat Exchangers
NAICS
n/a
SIC 3443: Fabricated Plate Work (Boiler Shops)
Sales Range $10
M
to 50
M
# of Employees 120
Plant Area 120,000
ft2
Annual Production 10,000
pieces
Production Hrs. Annual 4,676
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $178,393 2,652,403
kWh
Electricity Demand $42,948 5,816
kW-mo/yr
Natural Gas $10,883 1,799
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $155,041 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $99,069

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $11,040 $5,528 $8,721
129,543
kWh
$2,319
-
kW-mo/yr
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,440 $500 $2,564
38,101
kWh
$876
-
kW-mo/yr
- -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $55,972 $80,000 $48,393
719,226
kWh
$7,579
-
kW-mo/yr
- -
04 3.2123: Convert to high volume low pressure (hvlp) paint guns $17,838 $732 - - $17,838
-
gal
-
05 3.8133: Convert to aqueous cleaning $7,548 - - - $7,548
-
gal
-
06 3.6193: Install equipment (eg compactor) to reduce disposal costs $7,710 $8,500 - - - $7,710
-
lb
07 4.114: Add/modify equipment to improve drying process $51,493 $8,000 $45,547
677,022
kWh
$5,946
-
kW-mo/yr
- -
TOTAL RECOMMENDED $155,041 $103,260 $105,225
1,563,892
kWh
$16,720
-
kW-mo/yr
$25,386
-
gal
$7,710
-
lb
TOTAL IMPLEMENTED $99,069 $23,260 $56,832
844,666
kWh
$9,141
-
kW-mo/yr
$25,386
-
gal
$7,710
-
lb
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs