ITAC Assessment: SD0217
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ITAC Assessment: SD0217
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Assessment Year 1999
Principal Product electronic enclosures
NAICS
n/a
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 115
Plant Area 60,000
ft2
Annual Production 2,000
pieces
Production Hrs. Annual 4,000
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $44,212 608,148
kWh
Electricity Demand $12,039 2,031
kW-mo/yr
Electricity Fees $3,465 -
Natural Gas $6,947 2,383
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $206,416 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $163,290

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Administrative Changes Savings Primary Raw Material Savings Water Consumption Savings One-time Revenue or Avoided Cost Savings
01 2.7144: Install spectral reflectors / delamp $1,485 $1,420 $1,148
15,826
kWh
$337
-
kW-mo/yr
- - - - - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $953 $2,268 $733
9,965
kWh
$220
-
kW-mo/yr
- - - - - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,351 $300 $2,692
36,928
kWh
$659
-
kW-mo/yr
- - - - - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,614 $500 $4,901
67,409
kWh
$1,713
-
kW-mo/yr
- - - - - - -
05 2.2414: Use waste heat from hot flue gases to preheat $1,938 $3,800 - - $1,938
-
MMBtu
- - - - - -
06 2.7145: Install skylights $520 $1,380 $349
4,689
kWh
$171
-
kW-mo/yr
- - - - - - -
07 2.2449: Recover heat from exhausted steam, hot air or hot water $6,059 $1,000 - - $4,897
-
MMBtu
- - - - $1,162
-
Tgal
-
08 2.4231: Reduce the pressure of compressed air to the minimum required $3,136 $400 $2,332
32,239
kWh
$804
-
kW-mo/yr
- - - - - - -
09 2.6218: Turn off equipment when not in use $9,689 $1,195 $9,689
979,191
kWh
- - - - - - - -
10 3.6193: Install equipment (eg compactor) to reduce disposal costs $1,680 - - - - - $1,680
-
lb
- - - -
11 3.2121: Convert to electrostatic powder coating $147,960 $10,000 - - - $75,960
-
gal
- - $72,000 - -
12 4.441: Install automatic packing equipment $4,000 $8,000 - - - - - $4,000 - - -
13 4.514: Re-arrange equipment layout to reduce handling costs $12,000 $21,920 - - - - - $12,000 - - -
14 3.4151: Minimize water usage $1,451 - - - - - - $967 - - $484
15 3.6192: Use a less expensive method of waste removal $5,580 - - - - - - $3,720 - - $1,860
TOTAL RECOMMENDED $206,416 $52,183 $21,844
1,146,247
kWh
$3,904
-
kW-mo/yr
$6,835
-
MMBtu
$75,960
-
gal
$1,680
-
lb
$20,687 $72,000 $1,162
-
Tgal
$2,344
TOTAL IMPLEMENTED $163,290 $10,900 $7,233
99,648
kWh
$2,517
-
kW-mo/yr
- $75,960
-
gal
- $3,720 $72,000 - $1,860
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Administrative Changes Savings Primary Raw Material Savings Water Consumption Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs