ITAC Assessment: SD0191
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ITAC Assessment: SD0191
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Assessment Year 1998
Principal Product Metallic and Non-Metallic Ducting
NAICS
n/a
SIC 3443: Fabricated Plate Work (Boiler Shops)
Sales Range $50
M
to 100
M
# of Employees 450
Plant Area 250,000
ft2
Annual Production 240,000
pieces
Production Hrs. Annual 4,890
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $234,077 4,300,997
kWh
Electricity Demand $186,069 18,212
kW-mo/yr
Natural Gas $55,736 10,093
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $151,891 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $37,042

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Administrative Changes Savings
01 2.4133: Use most efficient type of electric motors $4,838 $5,890 $3,277
60,668
kWh
$1,561
-
kW-mo/yr
- - - - -
02 2.1311: Replace electrically-operated equipment with fossil fuel equipment $45,498 $34,650 $32,621
604,338
kWh
$12,877
-
kW-mo/yr
- - - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $10,897 $1,800 $7,862
145,369
kWh
$3,035
-
kW-mo/yr
- - - - -
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $10,084 $41,850 $6,461
119,578
kWh
$3,623
-
kW-mo/yr
- - - - -
05 2.2515: Use optimum thickness insulation $3,919 $5,418 - - $3,919
-
MMBtu
- - - -
06 3.6193: Install equipment (eg compactor) to reduce disposal costs $18,900 $8,500 - - - - - - $18,900
07 3.8224: Convert to less toxic hydrocarbon cleaners $15,696 $1,450 - - - - $15,696
-
gal
- -
08 3.5315: Lease / purchase baler; sell cardboard to recycler $12,650 - - - - - - $12,650
-
lb
-
09 3.4113: Treat and reuse rinse waters $654 $750 - - - $654
-
gal
- - -
10 4.112: Replace old machine with new automatic multi-station tool $28,755 $200,000 - - - - - - $28,755
TOTAL RECOMMENDED $151,891 $300,308 $50,221
929,953
kWh
$21,096
-
kW-mo/yr
$3,919
-
MMBtu
$654
-
gal
$15,696
-
gal
$12,650
-
lb
$47,655
TOTAL IMPLEMENTED $37,042 $15,140 $3,277
60,668
kWh
$1,561
-
kW-mo/yr
- $654
-
gal
- $12,650
-
lb
$18,900
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs