ITAC Assessment: SD0179
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ITAC Assessment: SD0179
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Assessment Year 1997
Principal Product Painting and decorating plastic injected molds parts
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 300
Plant Area 60,000
ft2
Annual Production 1,500,000
pieces
Production Hrs. Annual 4,312
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $84,280 1,145,076
kWh
Electricity Demand $24,623 3,112
kW-mo/yr
Natural Gas $45,648 8,529
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $647,438 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $60,660

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Administrative Changes Savings
01 2.1224: Replace boiler $8,920 $15,000 - - $8,920
-
MMBtu
- - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,564 $350 $1,217
16,413
kWh
$347
-
kW-mo/yr
- - - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $10,715 $11,208 $8,319
112,544
kWh
$2,396
-
kW-mo/yr
- - - -
04 2.7144: Install spectral reflectors / delamp $4,501 $3,940 $3,381
45,721
kWh
$1,120
-
kW-mo/yr
- - - -
05 3.6193: Install equipment (eg compactor) to reduce disposal costs $6,200 $9,000 - - - - - $6,200
06 3.5311: Recover and reuse waste material $2,550 - - - - - - $2,550
07 3.8224: Convert to less toxic hydrocarbon cleaners $10,940 - - - - $10,940
-
gal
- -
08 3.7134: Wash and reuse rags on-site $11,710 $1,000 - - - - $11,710
-
lb
-
09 4.652: Replace existing equipment with more suitable substitutes $14,500 $5,000 - - - - - $14,500
10 4.421: Modify current incentive program $575,838 $120,000 - - - - - $575,838
TOTAL RECOMMENDED $647,438 $165,498 $12,917
174,678
kWh
$3,863
-
kW-mo/yr
$8,920
-
MMBtu
$10,940
-
gal
$11,710
-
lb
$599,088
TOTAL IMPLEMENTED $60,660 $45,498 $12,917
174,678
kWh
$3,863
-
kW-mo/yr
$8,920
-
MMBtu
- $11,710
-
lb
$23,250
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs