ITAC Assessment: SD0162
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ITAC Assessment: SD0162
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Assessment Year 1997
Principal Product High Pressure Aluminum Cylindres For Medical And Other Indus
NAICS
n/a
SIC 3354: Aluminum Extruded Products
Sales Range $10
M
to 50
M
# of Employees 135
Plant Area 182,400
ft2
Annual Production 1,068,000
pieces
Production Hrs. Annual 6,375
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $611,253 9,053,634
kWh
Electricity Demand $225,297 24,352
kW-mo/yr
Natural Gas $85,090 56,420
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $3,263,001 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $372,875

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings
01 2.4133: Use most efficient type of electric motors $16,580 $53,210 $12,452
183,177
kWh
$4,128
-
kW-mo/yr
- - -
02 2.1311: Replace electrically-operated equipment with fossil fuel equipment $242,027 $70,000 $193,881
2,851,993
kWh
$29,970
-
kW-mo/yr
- - $18,176
03 2.1311: Replace electrically-operated equipment with fossil fuel equipment $198,103 $70,000 $158,695
2,334,408
kWh
$24,531
-
kW-mo/yr
- - $14,877
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $155,879 $298,500 $125,552
1,847,011
kWh
$30,327
-
kW-mo/yr
- - -
05 2.4226: Use / purchase optimum sized compressor $4,408 $6,200 $3,131
46,014
kWh
$1,277
-
kW-mo/yr
- - -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,971 $2,200 $2,336
34,291
kWh
$635
-
kW-mo/yr
- - -
07 2.2442: Preheat combustion air with waste heat $2,597 $3,500 - - $2,597
-
MMBtu
- -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,744 $150 $2,200
32,239
kWh
$544
-
kW-mo/yr
- - -
09 2.7135: Install occupancy sensors $866 $1,394 $618
9,086
kWh
$248
-
kW-mo/yr
- - -
10 3.4111: Use closed cycle process to minimize waste water production $33,421 $31,250 - - - $33,421
-
Tgal
-
11 3.4111: Use closed cycle process to minimize waste water production $7,430 $500 - - - $7,430
-
Tgal
-
12 3.2172: Use automatic cleaning equipment $50,117 $40,000 - - - - $50,117
13 3.2172: Use automatic cleaning equipment $38,115 - - - - - $38,115
14 3.6193: Install equipment (eg compactor) to reduce disposal costs $18,650 $11,000 - - - - $18,650
15 3.4111: Use closed cycle process to minimize waste water production $26,004 $25,000 - - - $26,004
-
Tgal
-
16 4.321: Optimize production lot sizes and inventories $2,244,000 $3,448,800 - - - - $2,244,000
17 3.2176: Increase use of automation $219,089 $15,000 - - - - $219,089
TOTAL RECOMMENDED $3,263,001 $4,076,704 $498,865
7,338,219
kWh
$91,660
-
kW-mo/yr
$2,597
-
MMBtu
$66,855
-
Tgal
$2,603,024
TOTAL IMPLEMENTED $372,875 $149,404 $20,737
304,807
kWh
$6,832
-
kW-mo/yr
$2,597
-
MMBtu
$66,855
-
Tgal
$275,854
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs