ITAC Assessment: SD0155
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ITAC Assessment: SD0155
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Assessment Year 1996
Principal Product Aluminum forging for piston, wheels, and aircraft parts
NAICS
n/a
SIC 3463: Nonferrous Forgings
Sales Range $50
M
to 100
M
# of Employees 350
Plant Area 105,025
ft2
Annual Production 3,754,210
lb
Production Hrs. Annual 8,850
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $358,569 4,146,835
kWh
Electricity Demand $112,597 12,383
kW-mo/yr
Electricity Fees $471,166 -
Natural Gas $343,601 115,410
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $52,462 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $45,745

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Other Liquid (haz) Savings
01 2.4133: Use most efficient type of electric motors $27,898 $58,420 $27,898
266,413
kWh
- -
02 2.2514: Cover open tanks $254 $364 - $254
-
MMBtu
-
03 2.2437: Recover waste heat from equipment $1,872 $1,127 - $1,872
-
MMBtu
-
04 2.2424: Use heat in flue gases to preheat products or materials $1,401 $1,127 - $1,401
-
MMBtu
-
05 2.2511: Insulate bare equipment $1,165 $158 - $1,165
-
MMBtu
-
06 2.1131: Repair faulty insulation in furnaces, boilers, etc $867 $1,344 - $867
-
MMBtu
-
07 2.4322: Use or replace with energy efficient substitutes $4,318 $1,100 $4,318
12,016
kWh
- -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,662 $500 $4,662
44,549
kWh
- -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $4,351 $2,902 $4,351
41,911
kWh
- -
10 2.7144: Install spectral reflectors / delamp $2,577 $3,055 $2,577
21,981
kWh
- -
11 2.7135: Install occupancy sensors $1,816 $779 $1,816
15,826
kWh
- -
12 3.1244: Reduce solution drag-out to prevent solution loss $1,281 - - - $1,281
-
gal
TOTAL RECOMMENDED $52,462 $70,876 $45,622
402,696
kWh
$5,559
-
MMBtu
$1,281
-
gal
TOTAL IMPLEMENTED $45,745 $64,223 $43,045
380,715
kWh
$1,419
-
MMBtu
$1,281
-
gal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Other Liquid (haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs