ITAC Assessment: OR0600
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ITAC Assessment: OR0600
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Assessment Year 2012
Principal Product Drywall Corner Trims
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 70
Plant Area 55,000
ft2
Annual Production 4,320,000
units
Production Hrs. Annual 1,800
hrs
Location (State) Oregon

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $97,717 1,707,000
kWh
Electricity Demand $44,130 6,617
kW-mo/yr
Electricity Fees $10,909 -
Natural Gas $3,562 388
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $35,144 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $15,865

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings Ancillary Material Cost Savings Primary Product Savings
01 2.2628: Utilize a less expensive cooling method $14,559 $2,500 $11,012
187,814
kWh
$3,547
-
kW-mo/yr
- - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $1,704 $500 $943
16,087
kWh
$761
-
kW-mo/yr
- - -
03 2.6212: Turn off equipment during breaks, reduce operating time $334 - $334
5,688
kWh
- - - -
04 2.4221: Install compressor air intakes in coolest locations $940 $392 $565
9,640
kWh
$375
-
kW-mo/yr
- - -
05 4.622: Install rotating carousels to reduce set-up times $4,720 - $(-334.0)
(-5,702)
kWh
- - - $5,054
06 2.2223: Enhance sensitivity of temperature control and cutoff $6,653 $385 - - - - $6,653
07 2.6212: Turn off equipment during breaks, reduce operating time $1,399 $560 $5,299
90,381
kWh
- $(-3,900.0) - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $4,835 $2,724 $3,694
63,013
kWh
$531
-
kW-mo/yr
$146 $464 -
TOTAL RECOMMENDED $35,144 $7,061 $21,513
366,921
kWh
$5,214
-
kW-mo/yr
$(-3,754.0) $464 $11,707
TOTAL IMPLEMENTED $15,865 $4,561 $10,835
184,809
kWh
$1,667
-
kW-mo/yr
$(-3,754.0) $464 $6,653
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs