ITAC Assessment: OR0593
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ITAC Assessment: OR0593
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Assessment Year 2012
Principal Product Vinyl Windows
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing
Sales Range $50
M
to 100
M
# of Employees 250
Plant Area 115,000
ft2
Annual Production 8,000
units
Production Hrs. Annual 3,060
hrs
Location (State) Washington

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $122,337 2,434,500
kWh
Electricity Demand $43,328 7,343
kW-mo/yr
Natural Gas $15,182 1,774
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $88,164 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,751

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings
01 3.1121: Use more efficient adhesive applicators $72,379 $43,800 $(-51.0)
(-1,004)
kWh
$(-23.0)
-
kW-mo/yr
$72,453
-
lb
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,751 $4,751 $3,136
62,272
kWh
$615
-
kW-mo/yr
-
03 2.2524: Avoid cooling of process streams or materials that must subsequently be heated $2,514 $900 $2,514
49,920
kWh
- -
04 2.6212: Turn off equipment during breaks, reduce operating time $930 $2,250 $930
18,457
kWh
- -
05 4.111: Add equipment/ operators to reduce production bottleneck $8,590 $34,684 $6,511
129,254
kWh
$2,079
-
kW-mo/yr
-
TOTAL RECOMMENDED $88,164 $86,385 $13,040
258,899
kWh
$2,671
-
kW-mo/yr
$72,453
-
lb
TOTAL IMPLEMENTED $3,751 $4,751 $3,136
62,272
kWh
$615
-
kW-mo/yr
-
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs