| Assessment Year | 2006 |
|---|---|
| Principal Product | Dairy |
| NAICS | 311514: Dry, Condensed, and Evaporated Dairy Product Manufacturing |
| SIC | 2023: Dry, Condensed, and Evaporated Dairy Products |
| Sales Range | $100 M to 500M |
| # of Employees | 42 |
| Plant Area |
40,000
ft2
|
| Annual Production | 292,000,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Oregon |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $201,372 | 4,257,103 |
kWh
|
$0.047 |
| Electricity Demand | $28,344 | 691 |
kW-mo/yr
|
$41.02 |
| Natural Gas | $721,963 | 79,722 |
MMBtu
|
$9.06 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $389,750 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $190,850 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2621: Modify refrigeration system to operate at a lower pressure | $2,600 | - |
$2,600
55,100
kWh
|
- | - | - | - | - | - | - | |
| 02 | 4.611: Begin a practice of predictive / preventative maintenance | $46,800 | $2,000 | - | - | - | - | - | - | - | $46,800 | |
| 03 | 2.2128: Use steam condensate for hot water supply (non-potable) | $13,600 | $3,200 | - | - | - |
$13,600
-
MMBtu
|
- | - | - | - | |
| 04 | 2.1232: Keep boiler tubes clean | $13,700 | $4,000 | - | - | - |
$13,700
-
MMBtu
|
- | - | - | - | |
| 05 | 4.652: Replace existing equipment with more suitable substitutes | $40,000 | $1,500 | - | - | - | - | - | - | - | $40,000 | |
| 06 | 4.451: Add additional production shift | $60,100 | $41,100 | - | - | - | - | - | $60,100 | - | - | |
| 07 | 2.2511: Insulate bare equipment | $1,600 | $1,200 | - | - | - |
$1,600
-
MMBtu
|
- | - | - | - | |
| 08 | 3.4114: Replace city water with recycled water via cooling tower | $32,400 | $23,200 | - | - | - | - |
$32,400
-
Tgal
|
- | - | - | |
| 09 | 2.7135: Install occupancy sensors | $2,100 | $2,100 |
$1,540
32,000
kWh
|
- | - | - | - | - | $560 | - | |
| 10 | 2.4145: Install isolation transformer on adjustable frequency drive | $22,760 | $24,900 |
$20,260
424,800
kWh
|
$2,500
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 11 | 2.2621: Modify refrigeration system to operate at a lower pressure | $1,800 | $2,600 |
$1,800
37,400
kWh
|
- | - | - | - | - | - | - | |
| 12 | 4.111: Add equipment/ operators to reduce production bottleneck | $61,100 | $85 | - | - | - | - | - | $38,600 | - | $22,500 | |
| 13 | 2.3212: Optimize plant power factor | $6,600 | $10,500 | - | - | $6,600 | - | - | - | - | - | |
| 14 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,300 | $5 |
$2,300
49
kWh
|
- | - | - | - | - | - | - | |
| 15 | 2.4133: Use most efficient type of electric motors | $4,890 | $19,200 |
$4,344
94,100
kWh
|
$546
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 16 | 2.2414: Use waste heat from hot flue gases to preheat | $77,400 | $330,000 |
$(-3,100.0)
(-64,500)
kWh
|
$(-400.0)
-
kW-mo/yr
|
- |
$80,900
-
MMBtu
|
- | - | - | - | |
| TOTAL RECOMMENDED | $389,750 | $465,590 |
$29,744
578,949
kWh
|
$2,646
-
kW-mo/yr
|
$6,600 |
$109,800
-
MMBtu
|
$32,400
-
Tgal
|
$98,700 | $560 | $109,300 | ||
| TOTAL IMPLEMENTED | $190,850 | $92,700 |
$27,204
574,000
kWh
|
$3,046
-
kW-mo/yr
|
- |
$13,700
-
MMBtu
|
- | $60,100 | - | $86,800 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs