ITAC Assessment: OR0453
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ITAC Assessment: OR0453
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Assessment Year 2004
Principal Product Plywood
NAICS 321212: Softwood Veneer and Plywood Manufacturing
SIC 2436: Softwood Veneer and Plywood
Sales Range $50
M
to 100
M
# of Employees 340
Plant Area
n/a
Annual Production 267,000
thousand feet
Production Hrs. Annual 7,300
hrs
Location (State) Oregon

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $366,857 9,488,000
kWh
Electricity Demand $72,279 15,620
kW-mo/yr
Electricity Fees $26,584 -
Natural Gas $1,017,472 1,895,832
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $171,990 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Increase in Production Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $8,340 $150 - - - $8,640
-
MMBtu
$(-300.0) - -
02 2.2136: Install / repair insulation on steam lines $10,100 $2,950 - - - $10,100
-
MMBtu
- - -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,680 $6,920 $3,900
101,600
kWh
$780
-
kW-mo/yr
- - - - -
04 4.122: Develop standard procedures to improve internal yields $113,000 $84,300 - - - - - - $113,000
05 2.4231: Reduce the pressure of compressed air to the minimum required $9,300 $9,460 $7,900
203,000
kWh
$1,400
-
kW-mo/yr
- - - - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,400 $6,400 $5,400
140,000
kWh
$1,000
-
kW-mo/yr
- - - - -
07 2.7124: Make a practice of turning off lights when not needed $11,370 $1,000 $7,300
189,200
kWh
$1,360
-
kW-mo/yr
- - $110 $2,600 -
08 2.6218: Turn off equipment when not in use $5,780 $6,900 $5,780
150,000
kWh
- - - - - -
09 2.3212: Optimize plant power factor $3,020 $4,500 - - $3,020 - - - -
TOTAL RECOMMENDED $171,990 $122,580 $30,280
783,800
kWh
$4,540
-
kW-mo/yr
$3,020 $18,740
-
MMBtu
$(-190.0) $2,600 $113,000
TOTAL IMPLEMENTED - - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs