ITAC Assessment: OK1002
ITAC logo
ITAC Assessment: OK1002
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2019
Principal Product Roofing Shingle Substrate
NAICS 324122: Asphalt Shingle and Coating Materials Manufacturing
SIC 2952: Asphalt Felts and Coatings
Sales Range $10
M
to 50
M
# of Employees 77
Plant Area 70,000
ft2
Annual Production 263,000,000
units
Production Hrs. Annual 8,760
hrs
Location (State) Arkansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $638,456 13,164,000
kWh
Electricity Demand $204,905 22,959
kW-mo/yr
Natural Gas $1,077,552 256,296
MMBtu
Waste Disposal Costs
Water Usage $32,439 10,868
Tgal
TOTAL YEARLY COSTS $1,953,352
RECOMMENDED SAVINGS* $265,190 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $13,594

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.3212: Optimize plant power factor $20,293 $28,306 - - $20,293 -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $7,343 $2,609 $5,864
120,941
kWh
$1,479
-
kW-mo/yr
- -
03 2.2437: Recover waste heat from equipment $2,400 $2,933 - - - $2,400
-
MMBtu
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,768 $3,646 $2,768
57,070
kWh
- - -
05 2.3417: Use waste heat with a closed-cycle gas turbine-generator set to cogenerate electricity and heat $191,600 $806,420 $138,080
2,847,000
kWh
$53,520
-
kW-mo/yr
- -
06 2.6232: Install set-back timers $1,083 $802 $457
9,431
kWh
- - $626
-
MMBtu
07 2.7231: Use radiant heater for spot heating $39,703 $37,000 - - - $39,703
-
MMBtu
TOTAL RECOMMENDED $265,190 $881,716 $147,169
3,034,442
kWh
$54,999
-
kW-mo/yr
$20,293 $42,729
-
MMBtu
TOTAL IMPLEMENTED $13,594 $9,990 $9,089
187,442
kWh
$1,479
-
kW-mo/yr
- $3,026
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs