| Assessment Year | 2018 |
|---|---|
| Principal Product | Heat treatment for metal products |
| NAICS | 332811: Metal Heat Treating |
| SIC | 3398: Metal Heat Treating |
| Sales Range | $1 M to 5M |
| # of Employees | 19 |
| Plant Area |
42,000
ft2
|
| Annual Production | 2,500,000
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Kansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $106,736 | 2,456,001 |
kWh
|
$0.043 |
| Electricity Demand | $160,151 | 8,253 |
kW-mo/yr
|
$19.41 |
| Electricity Fees | $15,579 | - |
|
- |
| Natural Gas | $51,688 | 7,491 |
MMBtu
|
$6.90 |
| TOTAL YEARLY COSTS | $334,154 | |||
| RECOMMENDED SAVINGS* | $47,050 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $46,450 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $36,593 | $39,111 | - | - | $36,593 | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,589 | $8,934 |
$3,454
80,312
kWh
|
$2,135
-
kW-mo/yr
|
- | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,323 | $919 |
$1,323
30,763
kWh
|
- | - | - | |
| 04 | 2.2437: Recover waste heat from equipment | $866 | $936 | - | - | - |
$866
-
MMBtu
|
|
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $494 | - |
$494
11,499
kWh
|
- | - | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $362 | $597 |
$193
4,493
kWh
|
$169
-
kW-mo/yr
|
- | - | |
| 07 | 2.7224: Reduce space conditioning during non-working hours | $738 | - |
$165
3,836
kWh
|
- | - |
$573
-
MMBtu
|
|
| 08 | 2.7232: Replace existing hvac unit with high efficiency model | $600 | - |
$600
13,946
kWh
|
- | - | - | |
| 09 | 2.7211: Clean and maintain refrigerant condensers and towers | $485 | $292 |
$196
4,555
kWh
|
$289
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $47,050 | $50,789 |
$6,425
149,404
kWh
|
$2,593
-
kW-mo/yr
|
$36,593 |
$1,439
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $46,450 | $50,789 |
$5,825
135,458
kWh
|
$2,593
-
kW-mo/yr
|
$36,593 |
$1,439
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs