ITAC Assessment: OK0999
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ITAC Assessment: OK0999
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Assessment Year 2018
Principal Product Heat treatment for metal products
NAICS 332811: Metal Heat Treating
SIC 3398: Metal Heat Treating
Sales Range $1
M
to 5
M
# of Employees 19
Plant Area 42,000
ft2
Annual Production 2,500,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $106,736 2,456,001
kWh
Electricity Demand $160,151 8,253
kW-mo/yr
Electricity Fees $15,579 -
Natural Gas $51,688 7,491
MMBtu
TOTAL YEARLY COSTS $334,154
RECOMMENDED SAVINGS* $47,050 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $46,450

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.3212: Optimize plant power factor $36,593 $39,111 - - $36,593 -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $5,589 $8,934 $3,454
80,312
kWh
$2,135
-
kW-mo/yr
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,323 $919 $1,323
30,763
kWh
- - -
04 2.2437: Recover waste heat from equipment $866 $936 - - - $866
-
MMBtu
05 2.4231: Reduce the pressure of compressed air to the minimum required $494 - $494
11,499
kWh
- - -
06 2.4221: Install compressor air intakes in coolest locations $362 $597 $193
4,493
kWh
$169
-
kW-mo/yr
- -
07 2.7224: Reduce space conditioning during non-working hours $738 - $165
3,836
kWh
- - $573
-
MMBtu
08 2.7232: Replace existing hvac unit with high efficiency model $600 - $600
13,946
kWh
- - -
09 2.7211: Clean and maintain refrigerant condensers and towers $485 $292 $196
4,555
kWh
$289
-
kW-mo/yr
- -
TOTAL RECOMMENDED $47,050 $50,789 $6,425
149,404
kWh
$2,593
-
kW-mo/yr
$36,593 $1,439
-
MMBtu
TOTAL IMPLEMENTED $46,450 $50,789 $5,825
135,458
kWh
$2,593
-
kW-mo/yr
$36,593 $1,439
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs