| Assessment Year | 2017 |
|---|---|
| Principal Product | paint and coating |
| NAICS | 325510: Paint and Coating Manufacturing |
| SIC | 2851: Paints, Varnishes, Lacquers, Enamels, and Allied Products |
| Sales Range | $50 M to 100M |
| # of Employees | 150 |
| Plant Area |
220,000
ft2
|
| Annual Production | 8,000
Tgal
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Kansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $297,635 | 7,551,960 |
kWh
|
$0.039 |
| Electricity Demand | $344,993 | 17,639 |
kW-mo/yr
|
$19.56 |
| Natural Gas | $87,595 | 18,549 |
MMBtu
|
$4.72 |
| TOTAL YEARLY COSTS | $730,223 | |||
| RECOMMENDED SAVINGS* | $90,964 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $9,100 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $18,551 | $40,582 | - | - | $18,551 | - | |
| 02 | 2.2414: Use waste heat from hot flue gases to preheat | $4,546 | $20,000 | - | - | - |
$4,546
-
MMBtu
|
|
| 03 | 2.1233: Analyze flue gas for proper air/fuel ratio | $2,233 | $2,000 | - | - | - |
$2,233
-
MMBtu
|
|
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $988 | $4,800 | - | - | - |
$988
-
MMBtu
|
|
| 05 | 2.2437: Recover waste heat from equipment | $7,833 | $2,777 | - | - | - |
$7,833
-
MMBtu
|
|
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,519 | $410 |
$1,519
38,955
kWh
|
- | - | - | |
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $27,821 | $74,753 |
$27,821
713,362
kWh
|
- | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,821 | $27,209 |
$2,816
72,206
kWh
|
$3,005
-
kW-mo/yr
|
- | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,046 | $1,446 |
$484
12,400
kWh
|
$562
-
kW-mo/yr
|
- | - | |
| 10 | 2.3132: Recharge batteries on during off-peak demand periods | $19,215 | - | - |
$19,215
-
kW-mo/yr
|
- | - | |
| 11 | 2.7232: Replace existing hvac unit with high efficiency model | $1,391 | $3,600 |
$538
13,797
kWh
|
$853
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $90,964 | $177,577 |
$33,178
850,720
kWh
|
$23,635
-
kW-mo/yr
|
$18,551 |
$15,600
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $9,100 | $30,655 |
$3,300
84,606
kWh
|
$3,567
-
kW-mo/yr
|
- |
$2,233
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs