ITAC Assessment: OK0924
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ITAC Assessment: OK0924
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Assessment Year 2015
Principal Product large auger type screws
NAICS 332722: Bolt, Nut, Screw, Rivet, and Washer Manufacturing
SIC 3452: Bolts, Nuts, Screws, Rivets, and Washers
Sales Range $10
M
to 50
M
# of Employees 118
Plant Area 63,000
ft2
Annual Production 3,250,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $91,635 2,767,200
kWh
Electricity Demand $105,824 8,717
kW-mo/yr
Natural Gas $29,641 3,789
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $23,549 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $14,895

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $11,037 $21,108 $8,002
253,351
kWh
$3,035
-
kW-mo/yr
-
02 2.7135: Install occupancy sensors $1,467 $3,653 $1,418
42,906
kWh
$49
-
kW-mo/yr
-
03 2.7232: Replace existing hvac unit with high efficiency model $309 - $82
2,489
kWh
- $227
-
MMBtu
04 2.7229: Air condition only space necessary $408 $1,137 $80
2,437
kWh
$328
-
kW-mo/yr
-
05 2.2437: Recover waste heat from equipment $5,732 $1,220 - - $5,732
-
MMBtu
06 2.4231: Reduce the pressure of compressed air to the minimum required $1,674 - $1,116
33,814
kWh
$558
-
kW-mo/yr
-
07 2.7495: Install replacement doors $334 $1,108 $123
3,723
kWh
- $211
-
MMBtu
08 2.2443: Re-use or recycle hot or cold process exhaust air $2,588 $1,000 $556
16,852
kWh
$1,821
-
kW-mo/yr
$211
-
MMBtu
TOTAL RECOMMENDED $23,549 $29,226 $11,378
355,572
kWh
$5,790
-
kW-mo/yr
$6,381
-
MMBtu
TOTAL IMPLEMENTED $14,895 $25,898 $10,699
334,997
kWh
$3,969
-
kW-mo/yr
$227
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs