ITAC Assessment: OK0815
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ITAC Assessment: OK0815
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Assessment Year 2011
Principal Product Piston/Gear pump components
NAICS 333996: Fluid Power Pump and Motor Manufacturing
SIC 3594: Fluid Power Pumps and Motors
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 341,000
ft2
Annual Production 5,255,500
lb
Production Hrs. Annual 8,760
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $772,809 10,228,800
kWh
Natural Gas $237,831 44,076
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $109,512 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $23,563

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.6231: Utilize controls to operate equipment only when needed $57,281 $13,000 $57,281
716,012
kWh
-
02 2.6212: Turn off equipment during breaks, reduce operating time $12,351 - $12,351
154,390
kWh
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,341 $930 $7,341
91,760
kWh
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $340 $950 $340
4,256
kWh
-
05 2.7135: Install occupancy sensors $2,608 $2,198 $2,608
32,597
kWh
-
06 2.7122: Disconnect ballasts $849 $696 $849
10,608
kWh
-
07 3.1191: Change procedures / equipment / operating conditions $15,876 $3,096 - $15,876
-
MMBtu
08 2.2414: Use waste heat from hot flue gases to preheat $9,335 $20,544 - $9,335
-
MMBtu
09 2.2511: Insulate bare equipment $3,531 $633 - $3,531
-
MMBtu
TOTAL RECOMMENDED $109,512 $42,047 $80,770
1,009,623
kWh
$28,742
-
MMBtu
TOTAL IMPLEMENTED $23,563 $2,513 $20,032
250,406
kWh
$3,531
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs