| Assessment Year | 2007 |
|---|---|
| Principal Product | Small plastic parts |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 250 |
| Plant Area |
65,000
ft2
|
| Annual Production | 300,000,000
pieces
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Kansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $463,056 | 8,383,120 |
kWh
|
$0.055 |
| Electricity Demand | $5,401 | 866 |
kW-mo/yr
|
$6.24 |
| Natural Gas | $12,329 | 957 |
MMBtu
|
$12.88 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $457,500 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $49,649 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Personnel Changes Savings | Administrative Changes Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $49,649 | - | - | - | $49,649 | - | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,594 | $289 |
$816
31,005
kWh
|
$578
-
kW-mo/yr
|
- | - | $200 | - | |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,786 | $3,600 |
$1,045
39,700
kWh
|
$741
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.2511: Insulate bare equipment | $4,874 | $9,950 |
$4,874
89,262
kWh
|
- | - | - | - | - | |
| 05 | 4.131: Modify process to reduce material use/cost | $387,006 | $553,000 |
$50,964
933,410
kWh
|
- | - | $12,243 | $29,645 | $294,154 | |
| 06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $6,715 | $4,795 |
$6,715
255,027
kWh
|
- | - | - | - | - | |
| 07 | 2.2612: Use cooling tower water instead of refrigeration | $3,437 | $13,500 |
$3,437
130,551
kWh
|
- | - | - | - | - | |
| 08 | 4.611: Begin a practice of predictive / preventative maintenance | $1,000 | - | - | - | - | - | $1,000 | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,439 | $4,489 |
$843
32,044
kWh
|
$598
-
kW-mo/yr
|
- | - | $(-2.0) | - | |
| TOTAL RECOMMENDED | $457,500 | $589,623 |
$68,694
1,510,999
kWh
|
$1,917
-
kW-mo/yr
|
$49,649 | $12,243 | $30,843 | $294,154 | ||
| TOTAL IMPLEMENTED | $49,649 | - | - | - | $49,649 | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Personnel Changes Savings | Administrative Changes Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs