| Assessment Year | 2006 |
|---|---|
| Principal Product | Metal Plating |
| NAICS | 332811: Metal Heat Treating |
| SIC | 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| Sales Range | $10 M to 50M |
| # of Employees | 125 |
| Plant Area |
70,000
ft2
|
| Annual Production | 1,000,000
pieces
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | Oklahoma |
| View Case Study | |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $297,576 | 6,071,609 |
kWh
|
$0.049 |
| Electricity Demand | $77,096 | 16,966 |
kW-mo/yr
|
$4.54 |
| Electricity Fees | $5,303 | - |
|
- |
| Natural Gas | $200,899 | 32,308 |
MMBtu
|
$6.22 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $86,383 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $65,238 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.1212: Operate boilers on high fire setting | $23,600 | $18,000 | - | - |
$23,600
-
MMBtu
|
- | |
| 02 | 2.2136: Install / repair insulation on steam lines | $7,849 | $10,033 | - | - |
$7,849
-
MMBtu
|
- | |
| 03 | 2.1121: Use insulation in furnaces to facilitate heating / cooling | $1,135 | $587 | - | - |
$1,135
-
MMBtu
|
- | |
| 04 | 2.2113: Repair or replace steam traps | $1,065 | $2,539 | - | - |
$1,065
-
MMBtu
|
- | |
| 05 | 2.2441: Preheat boiler makeup water with waste process heat | $3,531 | $5,250 | - | - |
$3,531
-
MMBtu
|
- | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $13,876 | $17,879 |
$13,876
221,654
kWh
|
- | - | - | |
| 07 | 2.4239: Eliminate or reduce compressed air usage | $8,395 | $7,192 |
$8,395
149,174
kWh
|
- | - | - | |
| 08 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $23,096 | $42,002 |
$23,096
368,945
kWh
|
- | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,836 | $9,913 |
$3,577
73,008
kWh
|
$531
-
kW-mo/yr
|
- | $(-272.0) | |
| TOTAL RECOMMENDED | $86,383 | $113,395 |
$48,944
812,781
kWh
|
$531
-
kW-mo/yr
|
$37,180
-
MMBtu
|
$(-272.0) | ||
| TOTAL IMPLEMENTED | $65,238 | $83,718 |
$36,972
590,599
kWh
|
- |
$28,266
-
MMBtu
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs