ITAC Assessment: OK0703
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ITAC Assessment: OK0703
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Assessment Year 2005
Principal Product Plastic Products
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 450
Plant Area 800,000
ft2
Annual Production 15,000,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $932,608 32,536,452
kWh
Electricity Demand $334,367 55,746
kW-mo/yr
Electricity Fees $5,460 -
Natural Gas $50,262 6,817
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $187,803 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $73,862

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings
01 2.2612: Use cooling tower water instead of refrigeration $37,468 $34,300 $37,468
1,305,510
kWh
- -
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $7,044 $25,020 $7,044
245,462
kWh
- -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $36,596 $39,180 $36,596
1,275,134
kWh
- -
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $53,659 $1,739 $53,659
1,372,341
kWh
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $21,204 $1,727 $16,484
574,380
kWh
$4,720
-
kW-mo/yr
-
06 2.4231: Reduce the pressure of compressed air to the minimum required $9,018 $22,540 $7,011
244,277
kWh
$2,007
-
kW-mo/yr
-
07 2.8114: Change rate schedules or other changes in utility service $1,250 - - - $1,250
08 2.3191: Use demand controller or load shedder $21,564 $1,025 - $21,564
-
kW-mo/yr
-
TOTAL RECOMMENDED $187,803 $125,531 $158,262
5,017,104
kWh
$28,291
-
kW-mo/yr
$1,250
TOTAL IMPLEMENTED $73,862 $88,467 $67,135
2,339,253
kWh
$6,727
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs