| Assessment Year | 2003 |
|---|---|
| Principal Product | Gray and Ductile Iron |
| NAICS | 331511: Iron Foundries |
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $5 M to 10M |
| # of Employees | 50 |
| Plant Area |
44,000
ft2
|
| Annual Production | 5,510
ton
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Kansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $613,052 | 14,158,208 |
kWh
|
$0.043 |
| Electricity Demand | $368,618 | 9,204 |
kW-mo/yr
|
$40.05 |
| Electricity Fees | $(-6,249.0) | - |
|
- |
| Natural Gas | $1,239,585 | 82,044 |
MMBtu
|
$15.11 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $696,303 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $24,101 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7135: Install occupancy sensors | $1,116 | $722 |
$1,116
25,838
kWh
|
- | - | - | - | - | - | |
| 02 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $2,220 | $25 | - | - |
$2,220
-
MMBtu
|
- | - | - | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $10,257 | $320 |
$9,281
214,830
kWh
|
$1,176
-
kW-mo/yr
|
- | - | $(-200.0) | - | - | |
| 04 | 4.611: Begin a practice of predictive / preventative maintenance | $16,000 | - | - | - | - | - | $18,000 | $(-2,000.0) | - | |
| 05 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $16,814 | $11,574 |
$16,814
344,836
kWh
|
- | - | - | - | - | - | |
| 06 | 2.2515: Use optimum thickness insulation | $3,894 | $3,430 | - | - | - | - | - | $3,894 | - | |
| 07 | 3.4116: Meter recycled water (to reduce sewer charges) | $10,378 | $7,500 | - | - | - |
$836
-
Tgal
|
- | - |
$9,542
-
Tgal
|
|
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $11,624 | $11,750 |
$11,624
269,087
kWh
|
- | - | - | - | - | - | |
| 09 | 4.111: Add equipment/ operators to reduce production bottleneck | $624,000 | $10,149 | - | - | - | - | $624,000 | - | - | |
| TOTAL RECOMMENDED | $696,303 | $45,470 |
$38,835
854,591
kWh
|
$1,176
-
kW-mo/yr
|
$2,220
-
MMBtu
|
$836
-
Tgal
|
$641,800 | $1,894 |
$9,542
-
Tgal
|
||
| TOTAL IMPLEMENTED | $24,101 | $12,095 |
$20,905
483,917
kWh
|
$1,176
-
kW-mo/yr
|
$2,220
-
MMBtu
|
- | $(-200.0) | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs