ITAC Assessment: AM0787
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ITAC Assessment: AM0787
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Assessment Year 2019
Principal Product Clay coated and chip paperboard
NAICS 322130: Paperboard Mills
SIC 2631: Paperboard Mills
Sales Range $50
M
to 100
M
# of Employees 95
Plant Area 170,000
ft2
Annual Production 124,000
units
Production Hrs. Annual 8,712
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,338,100 55,519,380
kWh
Electricity Demand $735,222 97,780
kW-mo/yr
Electricity Fees $3,140,978 -
Natural Gas $1,927,192 1,280,254
MMBtu
TOTAL YEARLY COSTS $8,141,493
RECOMMENDED SAVINGS* $747,949 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $144,579

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.3321: Use steam pressure reduction to generate power $290,927 $1,011,274 $290,927
8,241,552
kWh
- -
02 2.3416: Use combined cycle gas turbine generator sets with waste heat boilers connected to turbine exhaust $312,044 $849,614 $312,044
6,915,582
kWh
- -
03 2.2113: Repair or replace steam traps $56,595 $10,440 - - $56,595
-
MMBtu
04 2.4314: Use synthetic lubricant $13,271 $14,560 $10,525
250,589
kWh
$2,746
-
kW-mo/yr
-
05 2.3212: Optimize plant power factor $70,814 $178,864 - $70,814
-
kW-mo/yr
-
06 2.4231: Reduce the pressure of compressed air to the minimum required $2,322 $825 $2,322
55,287
kWh
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $1,577 $2,640 $1,036
24,672
kWh
$541
-
kW-mo/yr
-
08 2.7111: Reduce illumination to minimum necessary levels $399 $280 $264
6,284
kWh
$135
-
kW-mo/yr
-
TOTAL RECOMMENDED $747,949 $2,068,497 $617,118
15,493,966
kWh
$74,236
-
kW-mo/yr
$56,595
-
MMBtu
TOTAL IMPLEMENTED $144,579 $207,329 $13,883
330,548
kWh
$74,101
-
kW-mo/yr
$56,595
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs