| Assessment Year | 2002 |
|---|---|
| Principal Product | Foundry Tooling |
| NAICS |
n/a
|
| SIC | 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds |
| Sales Range | $1 M to 5M |
| # of Employees | 31 |
| Plant Area |
60,000
ft2
|
| Annual Production | 500
pieces
|
| Production Hrs. Annual | 2,260
hrs
|
| Location (State) | Kansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $27,039 | 529,080 |
kWh
|
$0.051 |
| Electricity Demand | $7,076 | 4,710 |
kW-mo/yr
|
$1.50 |
| Electricity Fees | $735 | - |
|
- |
| Natural Gas | $41,753 | 6,834 |
MMBtu
|
$6.11 |
| Wood | $4,725 | 1,013 |
MMBtu
|
$4.66 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $97,732 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $63,343 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Wood Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,346 | $2,900 |
$1,093
31,736
kWh
|
$253
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,887 | $220 |
$1,773
26,865
kWh
|
$214
-
kW-mo/yr
|
- | - | $(-100.0) | |
| 03 | 4.426: Modify workload | $10,443 | $5,600 | - | - |
$(-10,482.0)
-
MMBtu
|
$4,725
-
MMBtu
|
$16,200 | |
| 04 | 4.423: Move product using mechanical means | $22,600 | $10,000 | - | - | - | - | $22,600 | |
| 05 | 2.7135: Install occupancy sensors | $176 | $163 |
$176
2,667
kWh
|
- | - | - | - | |
| 06 | 4.431: Train operators for maximum operating efficiency | $61,280 | $44,000 | - | - | - | - | $61,280 | |
| TOTAL RECOMMENDED | $97,732 | $62,883 |
$3,042
61,268
kWh
|
$467
-
kW-mo/yr
|
$(-10,482.0)
-
MMBtu
|
$4,725
-
MMBtu
|
$99,980 | ||
| TOTAL IMPLEMENTED | $63,343 | $44,383 |
$1,949
29,532
kWh
|
$214
-
kW-mo/yr
|
- | - | $61,180 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Wood Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs