ITAC Assessment: OK0517
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ITAC Assessment: OK0517
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Assessment Year 1997
Principal Product Cathodic Protection
NAICS
n/a
SIC 3354: Aluminum Extruded Products
Sales Range $10
M
to 50
M
# of Employees 60
Plant Area 200,000
ft2
Annual Production 6,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Oklahoma

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $119,321 2,503,810
kWh
Electricity Fees $982 -
Natural Gas $132,524 48,055
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $146,742 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $140,932

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Other Liquid (non-haz) Savings Personnel Changes Savings
01 4.112: Replace old machine with new automatic multi-station tool $124,800 $150,000 - - $124,800
02 3.4111: Use closed cycle process to minimize waste water production $15,653 $36,725 $(-2,574.0)
(-65,064)
kWh
$18,227
-
gal
-
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,810 $5,000 $5,810
147,128
kWh
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $434 $1,872 $434
11,137
kWh
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $45 $40 $45
2,345
kWh
- -
TOTAL RECOMMENDED $146,742 $193,637 $3,715
95,546
kWh
$18,227
-
gal
$124,800
TOTAL IMPLEMENTED $140,932 $188,637 $(-2,095.0)
(-51,582)
kWh
$18,227
-
gal
$124,800
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs