ITAC Assessment: OD0092
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ITAC Assessment: OD0092
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Assessment Year 1997
Principal Product Synthetic Fiber
NAICS
n/a
SIC 2221: Broadwoven Fabric Mills, Manmade Fiber and Silk
Sales Range $5
M
to 10
M
# of Employees 150
Plant Area 260,074
ft2
Annual Production 11,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $400,694 24,991,208
kWh
Electricity Demand $541,850 39,735
kW-mo/yr
Electricity Fees $14,869 -
Natural Gas $160,363 45,835
MMBtu
Fuel Oil #2 $121,593 28,870
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $125,793 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $81,151

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings
01 2.2622: Replace existing chiller with high efficiency model $32,105 $53,256 $14,755
922,333
kWh
$17,350
-
kW-mo/yr
- - -
02 2.1233: Analyze flue gas for proper air/fuel ratio $19,107 $1,495 - - $19,107
-
MMBtu
- -
03 2.2414: Use waste heat from hot flue gases to preheat $9,578 $6,300 - - $9,578
-
MMBtu
- -
04 2.4133: Use most efficient type of electric motors $562 $2,705 $365
22,860
kWh
$197
-
kW-mo/yr
- - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $9,299 $9,865 $4,262
266,413
kWh
$5,037
-
kW-mo/yr
- - -
06 3.4116: Meter recycled water (to reduce sewer charges) $10,500 $4,095 - - - $10,500
-
Tgal
-
07 3.6122: Install solid waste incinerator for heat $44,642 $16,696 - - $38,342
-
MMBtu
- $6,300
-
lb
TOTAL RECOMMENDED $125,793 $94,412 $19,382
1,211,606
kWh
$22,584
-
kW-mo/yr
$67,027
-
MMBtu
$10,500
-
Tgal
$6,300
-
lb
TOTAL IMPLEMENTED $81,151 $77,716 $19,382
1,211,606
kWh
$22,584
-
kW-mo/yr
$28,685
-
MMBtu
$10,500
-
Tgal
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs