ITAC Assessment: OD0091
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ITAC Assessment: OD0091
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Assessment Year 1997
Principal Product Corrugated Containers
NAICS
n/a
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 153,300
ft2
Annual Production 44,346
ton
Production Hrs. Annual 6,240
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $83,272 4,221,864
kWh
Electricity Demand $75,997 8,764
kW-mo/yr
Electricity Fees $14,308 -
Natural Gas $167,395 31,928
MMBtu
LPG $19,592 2,382
MMBtu
Fuel Oil #2 $66,442 13,265
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $332,759 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $203,322

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings Primary Product Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $3,021 $1,495 - - $3,021
-
MMBtu
- - -
02 2.4133: Use most efficient type of electric motors $1,157 $1,420 $952
18,171
kWh
$205
-
kW-mo/yr
- - - -
03 2.2414: Use waste heat from hot flue gases to preheat $9,311 $8,736 - - $9,311
-
MMBtu
- - -
04 4.213: Purchase material from supplier in customized packaging $120,126 $46,000 - - - - $120,126 -
05 3.4111: Use closed cycle process to minimize waste water production $13,244 $5,000 - - - $13,244
-
Tgal
- -
06 4.642: Install sensors to detect and avoid jams $185,900 - - - - - - $185,900
TOTAL RECOMMENDED $332,759 $62,651 $952
18,171
kWh
$205
-
kW-mo/yr
$12,332
-
MMBtu
$13,244
-
Tgal
$120,126 $185,900
TOTAL IMPLEMENTED $203,322 $7,915 $952
18,171
kWh
$205
-
kW-mo/yr
$3,021
-
MMBtu
$13,244
-
Tgal
- $185,900
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs