| Assessment Year | 1997 |
|---|---|
| Principal Product | Cigarette filters, testing media |
| NAICS |
n/a
|
| SIC | 3999: Manufacturing Industries, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 245 |
| Plant Area |
129,000
ft2
|
| Annual Production | 10,000,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $103,394 | 6,232,708 |
kWh
|
$0.017 |
| Electricity Demand | $209,045 | 29,318 |
kW-mo/yr
|
$7.13 |
| Electricity Fees | $36,379 | - |
|
- |
| Natural Gas | $83,869 | 17,923 |
MMBtu
|
$4.68 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $327,644 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4133: Use most efficient type of electric motors | $635 | $2,246 |
$343
20,809
kWh
|
$292
-
kW-mo/yr
|
- | - | - | - | - | |
| 02 | 2.7221: Lower temperature during the winter season and vice-versa | $8,524 | - | - | - |
$8,524
-
MMBtu
|
- | - | - | - | |
| 03 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $3,271 | $2,578 |
$1,425
44,549
kWh
|
$1,846
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,130 | $1,301 |
$1,142
68,875
kWh
|
$988
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,186 | $600 |
$1,186
71,512
kWh
|
- | - | - | - | - | - | |
| 06 | 2.8113: Purchase gas directly from a contract gas supplier | $14,664 | - | - | - | - | - | - | $14,664 | - | |
| 07 | 2.1233: Analyze flue gas for proper air/fuel ratio | $676 | $1,495 | - | - |
$676
-
MMBtu
|
- | - | - | - | |
| 08 | 2.2414: Use waste heat from hot flue gases to preheat | $16,369 | $5,800 | - | - |
$16,369
-
MMBtu
|
- | - | - | - | |
| 09 | 3.4114: Replace city water with recycled water via cooling tower | $11,623 | $5,412 |
$(-395.0)
(-23,740)
kWh
|
$(-507.0)
-
kW-mo/yr
|
- |
$12,525
-
Tgal
|
- | - | - | |
| 10 | 3.4116: Meter recycled water (to reduce sewer charges) | $367 | $132 | - | - | - |
$367
-
Tgal
|
- | - | - | |
| 11 | 3.4113: Treat and reuse rinse waters | $28,199 | $7,524 | - | - | - |
$28,199
-
Tgal
|
- | - | - | |
| 12 | 4.621: Use fixtures to reduce machine changeout times | $240,000 | $96,000 | - | - | - | - | $15,000 | - | $225,000 | |
| TOTAL RECOMMENDED | $327,644 | $123,088 |
$3,701
182,005
kWh
|
$2,619
-
kW-mo/yr
|
$25,569
-
MMBtu
|
$41,091
-
Tgal
|
$15,000 | $14,664 | $225,000 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs