ITAC Assessment: NT0017
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ITAC Assessment: NT0017
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Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
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Assessment Year 2023
Principal Product Coating, Engraving and Allied services
NAICS 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 80
Plant Area 61,513
ft2
Annual Production 100,000,000
units
Production Hrs. Annual 6,912
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $87,523 1,400,279
kWh
Electricity Demand $33,322 2,809
kW-mo/yr
Electricity Fees $1,850 -
Natural Gas $811,209 187,317
MMBtu
Waste Disposal Costs
Water Usage $39,708 2,160
Tgal
TOTAL YEARLY COSTS $973,612
RECOMMENDED SAVINGS* $79,912 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $17,272

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $50,287 $1,258 - - $50,287
-
MMBtu
02 2.3212: Optimize plant power factor $7,255 $2,016 - $7,255
-
kW-mo/yr
-
03 2.7221: Lower temperature during the winter season and vice-versa $262 - $262
4,194
kWh
- -
04 2.4231: Reduce the pressure of compressed air to the minimum required $17,009 - $12,794
204,710
kWh
$4,215
-
kW-mo/yr
-
05 2.2511: Insulate bare equipment $1,567 $1,311 - - $1,567
-
MMBtu
06 2.2136: Install / repair insulation on steam lines $2,798 $3,380 - - $2,798
-
MMBtu
07 2.7142: Utilize higher efficiency lamps and/or ballasts $734 $2,396 $372
5,953
kWh
$362
-
kW-mo/yr
-
TOTAL RECOMMENDED $79,912 $10,360 $13,429
214,857
kWh
$11,832
-
kW-mo/yr
$54,652
-
MMBtu
TOTAL IMPLEMENTED $17,272 - $13,056
208,904
kWh
$4,215
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs