| Assessment Year | 2023 |
|---|---|
| Principal Product | Cement Board Manufacturing |
| NAICS | 327420: Gypsum Product Manufacturing |
| SIC | 3275: Gypsum Products |
| Sales Range | $50 M to 100M |
| # of Employees | 30 |
| Plant Area |
170,000
ft2
|
| Annual Production | 100,000
units
|
| Production Hrs. Annual | 5,760
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $135,559 | 1,330,085 |
kWh
|
$0.10 | |
| Electricity Demand | $27,577 | 2,726 |
kW-mo/yr
|
$10.12 | |
| Electricity Fees | $8,193 | - |
|
- | |
| Natural Gas | $92,455 | 8,547 |
MMBtu
|
$10.82 | |
| Waste Disposal Costs | |||||
| Water Usage | $26,386 | 2,432 |
Tgal
|
$10.85 | |
| TOTAL YEARLY COSTS | $290,171 | ||||
| RECOMMENDED SAVINGS* | $56,616 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,938 | $5,753 |
$1,606
15,757
kWh
|
$332
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,571 | $1,258 | - | - | - |
$1,571
-
MMBtu
|
- | |
| 03 | 2.2414: Use waste heat from hot flue gases to preheat | $11,066 | $10,060 | - | - | - |
$11,066
-
MMBtu
|
- | |
| 04 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $36,183 | $19,507 | - | - | - | - | $36,183 | |
| 05 | 2.3212: Optimize plant power factor | $3,788 | $5,446 | - | - | $3,788 | - | - | |
| 06 | 2.7221: Lower temperature during the winter season and vice-versa | $2,071 | - |
$2,071
20,326
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $56,616 | $42,024 |
$3,677
36,083
kWh
|
$332
-
kW-mo/yr
|
$3,788 |
$12,636
-
MMBtu
|
$36,183 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs