| Assessment Year | 2023 |
|---|---|
| Principal Product | EPS Foam |
| NAICS | 326140: Polystyrene Foam Product Manufacturing |
| SIC | 3086: Plastics Foam Products |
| Sales Range | $10 M to 50M |
| # of Employees | 100 |
| Plant Area |
100,000
ft2
|
| Annual Production | 5,000,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | South Dakota |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $72,306 | 2,008,500 |
kWh
|
$0.036 | |
| Electricity Demand | $92,343 | 6,458 |
kW-mo/yr
|
$14.30 | |
| Electricity Fees | $11,171 | - |
|
- | |
| Natural Gas | $167,298 | 27,187 |
MMBtu
|
$6.15 | |
| LPG | $13,640 | 1,051 |
MMBtu
|
$12.98 | |
| Waste Disposal Costs | |||||
| Water Usage | $14,324 | 2,833 |
Tgal
|
$5.06 | |
| Water Disposal | $11,148 | 2,833 |
Tgal
|
$3.93 | |
| TOTAL YEARLY COSTS | $382,230 | ||||
| RECOMMENDED SAVINGS* | $696,588 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | LPG Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4322: Use or replace with energy efficient substitutes | $676,628 | $1,200,000 | - | - |
$1,628
-
MMBtu
|
- | - | - | $675,000 | |
| 02 | 2.8227: Adjust / maintain fork lift trucks for most efficient operation | $14,674 | $80,927 |
$(-1,066.0)
(-29,609)
kWh
|
- | - |
$13,640
-
MMBtu
|
$2,100 | - | - | |
| 03 | 2.4239: Eliminate or reduce compressed air usage | $2,917 | $6,850 |
$2,917
81,039
kWh
|
- | - | - | - | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,690 | $2,500 |
$2,382
66,179
kWh
|
- | - | - | $(-592.0) | $(-100.0) | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $365 | $1,917 |
$102
2,845
kWh
|
$235
-
kW-mo/yr
|
- | - | $28 | - | - | |
| 06 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $314 | $881 |
$109
3,023
kWh
|
$205
-
kW-mo/yr
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $696,588 | $1,293,075 |
$4,444
123,477
kWh
|
$440
-
kW-mo/yr
|
$1,628
-
MMBtu
|
$13,640
-
MMBtu
|
$1,536 | $(-100.0) | $675,000 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | LPG Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs