| Assessment Year | 2023 |
|---|---|
| Principal Product | Tools, Dies, Plastic Fixtures |
| NAICS | 333511: Industrial Mold Manufacturing |
| SIC | 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds |
| Sales Range | $10 M to 50M |
| # of Employees | 62 |
| Plant Area |
38,000
ft2
|
| Annual Production | 720,000,000
units
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Nebraska |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $34,961 | 1,388,499 |
kWh
|
$0.025 | |
| Electricity Demand | $60,685 | 3,757 |
kW-mo/yr
|
$16.15 | |
| Electricity Fees | $5,019 | - |
|
- | |
| Natural Gas | $3,938 | 297 |
MMBtu
|
$13.26 | |
| Waste Disposal Costs | |||||
| Water Usage | $358 | 161 |
Tgal
|
$2.22 | |
| Water Disposal | $477 | 161 |
Tgal
|
$2.96 | |
| TOTAL YEARLY COSTS | $105,438 | ||||
| RECOMMENDED SAVINGS* | $23,788 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $15,338 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2625: Chill water to the highest temperature possible | $7,794 | $120 |
$4,053
162,120
kWh
|
$3,741
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.7243: Improve air circulation with destratification fans / other methods | $7,690 | $38,085 |
$364
14,540
kWh
|
$1,326
-
kW-mo/yr
|
- | - | $6,000 | |
| 03 | 2.4323: Use optimum size and capacity equipment | $4,846 | $4,160 | - |
$4,846
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,163 | $4,000 |
$352
14,083
kWh
|
$696
-
kW-mo/yr
|
$115 | - | - | |
| 05 | 2.2511: Insulate bare equipment | $761 | $560 |
$761
30,444
kWh
|
- | - | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $754 | $660 |
$1,334
53,378
kWh
|
- | $(-480.0) | $(-100.0) | - | |
| 07 | 2.7241: Install outside air damper / economizer on hvac unit | $423 | $844 |
$423
16,924
kWh
|
- | - | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $186 | $420 |
$12
488
kWh
|
$11
-
kW-mo/yr
|
$163 | - | - | |
| 09 | 2.1135: Repair furnaces and oven doors so that they seal efficiently | $171 | $80 |
$171
6,836
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $23,788 | $48,929 |
$7,470
298,813
kWh
|
$10,621
-
kW-mo/yr
|
$(-202.0) | $(-100.0) | $6,000 | ||
| TOTAL IMPLEMENTED | $15,338 | $10,284 |
$6,345
253,829
kWh
|
$9,295
-
kW-mo/yr
|
$(-202.0) | $(-100.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs