ITAC Assessment: NL0066
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ITAC Assessment: NL0066
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Assessment Year 2022
Principal Product Salad Dressing
NAICS 311941: Mayonnaise, Dressing, and Other Prepared Sauce Manufacturing
SIC 2035: Pickled Fruits and Vegetables, Vegetable Sauces and Seasonings, and Salad Dressings
Sales Range $1
M
to 5
M
# of Employees 13
Plant Area 64,000
ft2
Annual Production 2,250,000
lb
Production Hrs. Annual 2,000
hrs
Location (State) Nebraska

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $63,767 1,441,067
kWh
Electricity Demand $34,251 2,303
kW-mo/yr
Electricity Fees $5,440 -
LPG $8,770 459
MMBtu
Waste Disposal Costs
Water Usage $10,766 6,987
Tgal
TOTAL YEARLY COSTS $122,994
RECOMMENDED SAVINGS* $584,460 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $332,298

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings LPG Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings Increase in Production Savings
01 3.2172: Use automatic cleaning equipment $250,000 $215,120 - - - - - - $250,000
02 4.111: Add equipment/ operators to reduce production bottleneck $250,000 $150,000 - - - - - - $250,000
03 4.132: Purchase new equipment to reduce material use / cost $49,500 $95,000 - - - - $49,500 - -
04 2.7232: Replace existing hvac unit with high efficiency model $16,645 $32,028 $32,108
338,000
kWh
- $(-15,462.6)
-
MMBtu
- - - -
05 2.7243: Improve air circulation with destratification fans / other methods $11,640 $13,920 $11,640
122,535
kWh
- - - - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $4,513 $7,203 $1,607
36,520
kWh
$2,906
-
kW-mo/yr
- - - - -
07 2.7234: Use heat pump for space conditioning $1,731 $8,247 $1,731
18,225
kWh
- - - - - -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $431 $500 $541
11,886
kWh
- - $(-60.0) - $(-50.0) -
TOTAL RECOMMENDED $584,460 $522,018 $47,627
527,166
kWh
$2,906
-
kW-mo/yr
$(-15,462.6)
-
MMBtu
$(-60.0) $49,500 $(-50.0) $500,000
TOTAL IMPLEMENTED $332,298 $363,271 $45,355
497,055
kWh
$2,906
-
kW-mo/yr
$(-15,462.6)
-
MMBtu
- $49,500 - $250,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings LPG Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs