| Assessment Year | 2020 |
|---|---|
| Principal Product | Automotive Belts |
| NAICS | 326220: Rubber and Plastics Hoses and Belting Manufacturing |
| SIC | 3052: Rubber and Plastics Hose and Belting |
| Sales Range | $50 M to 100M |
| # of Employees | 480 |
| Plant Area |
1,100,000
ft2
|
| Annual Production | 8,262,349
units
|
| Production Hrs. Annual | 5,600
hrs
|
| Location (State) | Nebraska |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $625,580 | 26,355,939 |
kWh
|
$0.024 | |
| Electricity Demand | $886,645 | 51,104 |
kW-mo/yr
|
$17.35 | |
| Electricity Fees | $77,854 | - |
|
- | |
| Natural Gas | $1,178,050 | 424,798 |
MMBtu
|
$2.77 | |
| LPG | $21,962 | 1,803 |
MMBtu
|
$12.18 | |
| Waste Disposal Costs | |||||
| Water Usage | $170,348 | 95,082 |
Tgal
|
$1.79 | |
| Water Disposal | $154,051 | 95,082 |
Tgal
|
$1.62 | |
| TOTAL YEARLY COSTS | $3,114,490 | ||||
| RECOMMENDED SAVINGS* | $132,515 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $85,338 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | LPG Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $71,559 | $111,731 |
$22,244
926,826
kWh
|
$35,685
-
kW-mo/yr
|
- | - | - | $13,630 | - | - | |
| 02 | 2.3212: Optimize plant power factor | $24,509 | $66,100 | - | - | $24,509 | - | - | - | - | - | |
| 03 | 2.1332: Convert combustion equipment to burn natural gas | $22,004 | $20,500 | - | - | - |
$(-4,999.0)
-
MMBtu
|
$21,963
-
MMBtu
|
- | $5,040 | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $7,955 | $4,000 |
$9,805
408,555
kWh
|
- | - | - | - | $(-1,600.0) | - | $(-250.0) | |
| 05 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $5,824 | $50 | - |
$5,824
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 06 | 3.5311: Recover and reuse waste material | $664 | $3,180 | - | - | - | - | - | - | - | $664 | |
| TOTAL RECOMMENDED | $132,515 | $205,561 |
$32,049
1,335,381
kWh
|
$41,509
-
kW-mo/yr
|
$24,509 |
$(-4,999.0)
-
MMBtu
|
$21,963
-
MMBtu
|
$12,030 | $5,040 | $414 | ||
| TOTAL IMPLEMENTED | $85,338 | $115,781 |
$32,049
1,335,381
kWh
|
$41,509
-
kW-mo/yr
|
- | - | - | $12,030 | - | $(-250.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | LPG Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs