ITAC Assessment: NL0016
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ITAC Assessment: NL0016
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Assessment Year 2017
Principal Product Ball and Roller Bearings, Precision Steel Balls
NAICS 332991: Ball and Roller Bearing Manufacturing
SIC 3562: Ball and Roller Bearings
Sales Range $100
M
to 500
M
# of Employees 435
Plant Area 310,000
ft2
Annual Production 55,000,000
units
Production Hrs. Annual 8,400
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,899,653 39,320,047
kWh
Electricity Demand $339,904 73,337
kW-mo/yr
Electricity Fees $(-55,692.6) -
Natural Gas $64,057 84,799
MMBtu
Waste Disposal Costs
Water Usage $113,979 10,377
Tgal
Water Disposal $51,933 10,377
Tgal
TOTAL YEARLY COSTS $2,413,833
RECOMMENDED SAVINGS* $175,400 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $63,100

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $47,000 $4,500 $47,000
1,008,000
kWh
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $44,400 $160,000 $39,233
812,300
kWh
$5,167
-
kW-mo/yr
-
03 3.4116: Meter recycled water (to reduce sewer charges) $33,100 - - - $33,100
04 2.3131: Reschedule plant operations or reduce load to avoid peaks $10,600 $5,000 $8,461
175,300
kWh
$2,139
-
kW-mo/yr
-
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $9,800 $1,000 $9,800
203,600
kWh
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $18,700 $15,500 $16,311
336,600
kWh
$2,389
-
kW-mo/yr
-
07 2.3131: Reschedule plant operations or reduce load to avoid peaks $9,600 $90,000 - $6,722
-
kW-mo/yr
$2,878
08 3.4116: Meter recycled water (to reduce sewer charges) $2,200 - - - $2,200
TOTAL RECOMMENDED $175,400 $276,000 $120,805
2,535,800
kWh
$16,417
-
kW-mo/yr
$38,178
TOTAL IMPLEMENTED $63,100 $175,500 $55,544
1,148,900
kWh
$7,556
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs