| Assessment Year | 1999 |
|---|---|
| Principal Product | Gray Iron Castings |
| NAICS |
n/a
|
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $10 M to 50M |
| # of Employees | 120 |
| Plant Area |
87,000
ft2
|
| Annual Production | 18,760
ton
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $535,414 | 16,765,827 |
kWh
|
$0.032 |
| Electricity Demand | $293,214 | 47,080 |
kW-mo/yr
|
$6.23 |
| Natural Gas | $54,246 | 15,116 |
MMBtu
|
$3.59 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $31,243 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $20,994 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.222: Purchase re-conditioned material instead of new | $12,717 | $27,395 |
$1,465
41,032
kWh
|
$426
-
kW-mo/yr
|
- | - | - | - | $10,826 | |
| 02 | 2.2511: Insulate bare equipment | $8,575 | $1,100 |
$6,644
185,815
kWh
|
$1,931
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 4.652: Replace existing equipment with more suitable substitutes | $6,212 | $7,590 |
$(-2,484.0)
(-69,461)
kWh
|
$(-721.0)
-
kW-mo/yr
|
- | - | $9,616 | $(-199.0) | - | |
| 04 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $912 | $950 |
$707
19,637
kWh
|
$205
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $892 | $200 |
$892
24,912
kWh
|
- | - | - | - | - | - | |
| 06 | 2.3134: Shift from daytime to nighttime operation | $748 | $250 | - |
$748
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.2515: Use optimum thickness insulation | $489 | $1,068 |
$377
10,551
kWh
|
$112
-
kW-mo/yr
|
- | - | - | - | - | |
| 08 | 4.611: Begin a practice of predictive / preventative maintenance | $285 | - | - | - | - | - | $285 | - | - | |
| 09 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $293 | $350 |
$101
2,931
kWh
|
$235
-
kW-mo/yr
|
$(-43.0)
-
MMBtu
|
- | - | - | - | |
| 10 | 3.5316: Contract a wood pallet recycling company | $120 | $75 | - | - | - |
$120
-
lb
|
- | - | - | |
| TOTAL RECOMMENDED | $31,243 | $38,978 |
$7,702
215,417
kWh
|
$2,936
-
kW-mo/yr
|
$(-43.0)
-
MMBtu
|
$120
-
lb
|
$9,901 | $(-199.0) | $10,826 | ||
| TOTAL IMPLEMENTED | $20,994 | $36,260 |
$(-312.0)
(-8,792)
kWh
|
$658
-
kW-mo/yr
|
- |
$120
-
lb
|
$9,901 | $(-199.0) | $10,826 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs