ITAC Assessment: ND0267
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ITAC Assessment: ND0267
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Assessment Year 1997
Principal Product machined parts
NAICS
n/a
SIC 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 109
Plant Area 30,000
ft2
Annual Production 110,000
units
Production Hrs. Annual 6,864
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $60,864 2,772,567
kWh
Electricity Demand $43,604 5,898
kW-mo/yr
Natural Gas $6,959 1,639
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $570,741 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Primary Product Savings
01 2.4133: Use most efficient type of electric motors $2,292 $3,164 n/a $1,386
60,668
kWh
$906
-
kW-mo/yr
- - -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,150 $290 n/a $670
30,481
kWh
$480
-
kW-mo/yr
- - -
03 2.3212: Optimize plant power factor $1,062 $1,418 n/a - $1,062
-
kW-mo/yr
- - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $661 $340 n/a - $661
-
kW-mo/yr
- - -
05 2.7135: Install occupancy sensors $546 $400 n/a $321
14,654
kWh
$225
-
kW-mo/yr
- - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $70 $320 n/a $41
1,758
kWh
$29
-
kW-mo/yr
- - -
07 2.6218: Turn off equipment when not in use $381 $83 n/a $381
10,258
kWh
- - - -
08 2.2437: Recover waste heat from equipment $2,869 $260 n/a - - $2,869
-
MMBtu
- -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $830 $280 n/a $830
37,222
kWh
- - - -
10 4.652: Replace existing equipment with more suitable substitutes $414,000 $1,400,000 n/a - - - - $414,000
11 4.652: Replace existing equipment with more suitable substitutes $103,520 $240,000 n/a - - - - $103,520
12 3.5248: Separate and recycle scrap metal to foundry or for sale $27,360 $12,500 n/a - - - $27,360
-
lb
-
13 3.5248: Separate and recycle scrap metal to foundry or for sale $16,000 $12,500 n/a - - - $16,000
-
lb
-
TOTAL RECOMMENDED $570,741 $1,671,555 $3,629
155,041
kWh
$3,363
-
kW-mo/yr
$2,869
-
MMBtu
$43,360
-
lb
$517,520
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs