ITAC Assessment: ND0153
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ITAC Assessment: ND0153
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Assessment Year 1993
Principal Product Forged Products
NAICS
n/a
SIC 3462: Iron and Steel Forgings
Sales Range $10
M
to 50
M
# of Employees 345
Plant Area 215,000
ft2
Annual Production 28,856
pieces
Production Hrs. Annual 5,000
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $807,605 12,185,229
kWh
Natural Gas $920,565 356,270
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $95,826 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $34,400

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.3411: Replace electric motors with back pressure steam turbines and use exhaust steam for process heat $48,899 - $48,899
737,984
kWh
-
02 2.4133: Use most efficient type of electric motors $6,413 $6,235 $6,413
97,011
kWh
-
03 2.8122: Use utility controlled power management $12,899 - $12,899
194,607
kWh
-
04 2.2136: Install / repair insulation on steam lines $12,527 $1,413 $12,527
189,039
kWh
-
05 2.3212: Optimize plant power factor $11,871 $16,760 $11,871
-
kWh
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $2,992 $1,262 $2,992
45,135
kWh
-
07 2.2122: Install / repair insulation on condensate lines $225 $218 - $225
-
MMBtu
TOTAL RECOMMENDED $95,826 $25,888 $95,601
1,263,776
kWh
$225
-
MMBtu
TOTAL IMPLEMENTED $34,400 $24,475 $34,175
336,753
kWh
$225
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs