| Assessment Year | 2017 |
|---|---|
| Principal Product | Urethane and rubber coated fabrics |
| NAICS | 313320: Fabric Coating Mills |
| SIC | 2295: Coated Fabrics, Not Rubberized |
| Sales Range | $50 M to 100M |
| # of Employees | 200 |
| Plant Area |
250,000
ft2
|
| Annual Production | 12,000
thousand feet
|
| Production Hrs. Annual | 8,600
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $367,134 | 9,361,920 |
kWh
|
$0.039 |
| Electricity Demand | $222,964 | 20,466 |
kW-mo/yr
|
$10.89 |
| Electricity Fees | $811 | - |
|
- |
| Natural Gas | $515,112 | 101,004 |
MMBtu
|
$5.10 |
| TOTAL YEARLY COSTS | $1,106,021 | |||
| RECOMMENDED SAVINGS* | $129,451 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $35,979 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $38,378 | $62,575 | - | - |
$38,378
-
MMBtu
|
- | - | - | |
| 02 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $10,080 | $19,100 |
$10,080
257,140
kWh
|
- | - | - | - | - | |
| 03 | 2.2444: Use hot process fluids to preheat incoming process fluids | $4,455 | $10,000 | - | - |
$4,455
-
MMBtu
|
- | - | - | |
| 04 | 4.424: Improve space comfort conditioning | $28,966 | $135,750 |
$(-6,139.0)
(-156,600)
kWh
|
$(-7,895.0)
-
kW-mo/yr
|
- | - | - | $43,000 | |
| 05 | 3.8142: Distill contaminated solvents for reuse | $11,593 | $10,750 |
$(-7,046.0)
(-179,740)
kWh
|
$(-2,861.0)
-
kW-mo/yr
|
- | - | $21,500 | - | |
| 06 | 2.2136: Install / repair insulation on steam lines | $3,876 | $840 | - | - |
$3,876
-
MMBtu
|
- | - | - | |
| 07 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,357 | $1,000 | - | - |
$1,357
-
MMBtu
|
- | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $29,155 | $66,186 |
$14,678
374,448
kWh
|
$7,031
-
kW-mo/yr
|
- | - | $7,446 | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $541 | $300 |
$162
4,120
kWh
|
$64
-
kW-mo/yr
|
- | - | $315 | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,050 | $100 |
$1,315
33,540
kWh
|
$535
-
kW-mo/yr
|
- | $(-600.0) | $(-200.0) | - | |
| TOTAL RECOMMENDED | $129,451 | $306,601 |
$13,050
332,908
kWh
|
$(-3,126.0)
-
kW-mo/yr
|
$48,066
-
MMBtu
|
$(-600.0) | $29,061 | $43,000 | ||
| TOTAL IMPLEMENTED | $35,979 | $68,426 |
$16,155
412,108
kWh
|
$7,630
-
kW-mo/yr
|
$5,233
-
MMBtu
|
$(-600.0) | $7,561 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs